RAM Ram Dakota 1987-1996 Exhaust Specifications
RAM Ram Dakota 1987-1996

RAM Ram Dakota 1987-1996 Exhaust Specifications

Explore comprehensive exhaust system specifications for the 1987-1996 Ram Dakota, including manifolds, catalytic converters, mufflers, and tailpipes. Ideal for repairs, upgrades, and maintenance.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system for the 1987-1996 Ram Dakota. It includes sections on exhaust components, performance, maintenance, and troubleshooting. Use this guide to understand the technical aspects of your vehicle's exhaust system, locate specific details, and ensure proper care and functionality.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords like 'muffler' or 'catalytic converter' to find relevant information instantly.

Navigate through the document using the sections and subsections listed below. Each section is organized by major topics related to the exhaust system, making it easy to find the information you need.

Key Specifications

Exhaust Diameter

2.25 inches

Catalytic Converter Life

10-15 years

Muffler Material

Aluminized Steel

Backpressure

Optimal Range: 1-2 psi

Noise Level

75 dB (factory)

Available Specifications

Exhaust Components

This section covers the primary components of the Ram Dakota exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.

Exhaust Manifold
  • Made of cast iron or stainless steel
  • Directs exhaust gases from the engine to the exhaust pipe
  • Available in single or dual configurations
  • Prone to cracking due to heat stress
  • Replacement intervals vary by usage
  • Common bolt-on design for easy installation
Catalytic Converter
  • Reduces harmful emissions by converting gases
  • Contains precious metals like platinum and palladium
  • Located between the exhaust manifold and muffler
  • Requires periodic inspection for clogging
  • OEM and aftermarket options available
  • Federal emission standards compliant

Exhaust Performance

Explore the performance aspects of the Ram Dakota exhaust system, including airflow, backpressure, and noise levels. Understand how modifications can impact efficiency and sound.

Airflow and Backpressure
  • Optimized for balanced backpressure
  • Improves engine efficiency and fuel economy
  • High-flow systems available for performance upgrades
  • Reduced backpressure increases horsepower
  • Mandrel-bent pipes for smooth airflow
  • Custom systems tailored for specific needs
Noise Levels
  • Factory-designed for minimal cabin noise
  • Aftermarket mufflers for louder or quieter tones
  • Resonators reduce drone and harsh sounds
  • Stainless steel systems for durability and sound quality
  • Sound levels measured in decibels (dB)
  • Legal noise limits vary by state

Maintenance and Troubleshooting

This section provides guidance on maintaining your Ram Dakota exhaust system and troubleshooting common issues like leaks, rust, and performance degradation.

Rust Prevention
  • Regularly inspect for rust and corrosion
  • Apply high-temperature paint or coating
  • Use stainless steel components for longevity
  • Avoid driving through salt or water frequently
  • Replace rusted parts promptly
  • Clean exhaust system periodically
Leak Detection
  • Listen for hissing or popping noises
  • Check for soot or black marks near joints
  • Use soapy water to identify leaks
  • Tighten or replace gaskets as needed
  • Inspect welds for cracks or gaps
  • Professional inspection recommended for complex leaks

Component Specifications

Overview

Type
Single exhaust system
Configuration
Dual tailpipe
Platform
1987-1996 Ram Dakota
Material
Stainless steel and aluminized steel
Location
Underbody, rear exit

Dimensions

Pipe Diameter
2.25 inches / 57.15 mm
Tailpipe Length
36 inches / 914.4 mm
Muffler Length
24 inches / 609.6 mm
Catalytic Converter Length
12 inches / 304.8 mm
System Overall Length
96 inches / 2438.4 mm
Ground Clearance
8 inches / 203.2 mm
Weight
45 lbs / 20.41 kg

Materials

Pipe
Aluminized steel
Muffler
Stainless steel
Catalytic Converter
Ceramic substrate with stainless steel housing
Tailpipe
Stainless steel
Hangers
Rubber and steel composite

Features

Performance
  • Optimized backpressure for engine efficiency
  • Reduced exhaust gas temperature
  • Enhanced flow rate for improved horsepower
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers for longevity
Noise Reduction
  • Chambered muffler design
  • Sound-dampening insulation
  • Minimized resonance
Emissions
  • EPA-compliant catalytic converter
  • Reduced hydrocarbon emissions
  • Low CO2 output
installation
  • Direct bolt-on fit
  • Pre-assembled sections
  • Adjustable hangers

Safety Features

Heat Protection
  • Heat shields for underbody components
  • Thermal wrap for high-temperature areas
Structural integrity
  • Reinforced welds
  • Impact-resistant materials
Emissions Compliance
  • OBD-I compliant
  • Meets 1987-1996 emission standards

Comfort Features

Noise Level
Quiet operation with minimal drone
Vibration Reduction
Isolated hangers for smooth ride
Heat Management
Keeps cabin temperature comfortable
Aesthetics
Polished tailpipe finish
Maintenance Ease
Accessible components for service

Accessories

Performance
  • High-flow catalytic converter
  • Performance muffler
  • Exhaust tip extensions
Protection
  • Exhaust wrap
  • Heat shield kits
  • Underbody coating
Aesthetic
  • Chrome tailpipe covers
  • Custom exhaust tips
  • Laser-etched logos

Maintenance

Service interval
Every 30,000 miles / 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe
  • Test catalytic converter efficiency
  • Replace gaskets if necessary
Maintenance Notes
Regular cleaning prevents corrosion; avoid harsh chemicals on stainless steel.

Warranty

Standard Warranty
Miles: 36,000
Years: 3
Coverage: Parts and labor
Extended Warranty
Miles: 60,000
Years: 5
Coverage: Parts only
Corrosion Warranty
Miles: Unlimited
Years: 10
Coverage: Rust-through on muffler and pipes
Performance Warranty
Miles: 50,000
Years: 4
Coverage: Catalytic converter efficiency
Warranty Terms
Warranty void if modified or used for racing purposes.

Production Details

Manufacturer
Mopar Performance
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% post-production
Testing: Flow rate verification, Leak testing, Durability simulation
Sustainability Practices
  • Recycled materials used
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Clean tailpipe and muffler exterior
  • Test catalytic converter efficiency
  • Replace gaskets if necessary

Use OEM parts for replacements to maintain warranty.

60,000
48
  • Perform full system inspection
  • Replace worn hangers and mounts
  • Check for corrosion and rust
  • Test exhaust backpressure
  • Inspect heat shields

Professional installation recommended for major repairs.

90,000
72
  • Replace catalytic converter if efficiency drops below 90%
  • Overhaul muffler and pipes if necessary
  • Test emissions compliance
  • Inspect and replace exhaust manifold gasket
  • Perform system performance test

Critical to address any issues to prevent engine damage.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What exhaust systems are compatible with the 1987-1996 Ram Dakota?

The 1987-1996 Ram Dakota is compatible with a variety of aftermarket and OEM exhaust systems. Most systems are designed for either the V6 or V8 engine configurations. Ensure the system matches your engine type and includes components like the muffler, catalytic converter, and tailpipe. Always verify fitment with the manufacturer, as slight variations in model years or trim levels may affect compatibility.

Q2

What maintenance is required for the exhaust system?

Regularly inspect the exhaust system for rust, cracks, or leaks. Check the hangers and brackets for wear and ensure all connections are secure. Clean the exterior of the muffler and pipes to prevent corrosion. Replace the catalytic converter if it becomes clogged or fails emissions tests. Follow the vehicle’s maintenance schedule for specific intervals.

Q3

How do I replace the exhaust system on a 1987-1996 Ram Dakota?

First, lift the vehicle safely using a jack and stands. Remove the old exhaust system by loosening clamps and hangers, starting from the muffler and working toward the manifold. Install the new system by aligning components and securing them with clamps and hangers. Ensure all connections are tight and check for leaks before lowering the vehicle.

Q4

What should I do if my exhaust system is making noise?

Inspect the system for loose clamps, damaged hangers, or holes in the pipes. Tighten or replace loose components and patch small holes with exhaust repair tape. If the noise persists, check the muffler and catalytic converter for internal damage. A rattling sound may indicate a loose heat shield or debris inside the system.

Q5

How can I optimize the performance of my exhaust system?

Upgrade to a high-flow catalytic converter and performance muffler to reduce backpressure and improve airflow. Use mandrel-bent pipes for smoother exhaust flow. Ensure the system is properly aligned and secured to minimize vibrations. Regularly clean and inspect the system to maintain optimal performance and prevent rust or damage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1987-1996 Ram Dakota Service Manual

Coming Soon

This manual provides detailed instructions for servicing and repairing the 1987-1996 Ram Dakota, including the exhaust system.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines updates and common issues related to the exhaust system for the 1987-1996 Ram Dakota.

Ram Dakota Exhaust Parts Catalog

Coming Soon

This catalog lists OEM and aftermarket exhaust components compatible with the 1987-1996 Ram Dakota.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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