RAM Ram 5500 2016-present Exhaust Specifications
RAM Ram 5500 2016-present

RAM Ram 5500 2016-present Exhaust Specifications

Comprehensive exhaust system specifications for the 2016-Present Ram 5500, including detailed information on components, compatibility, and performance. Essential for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2016-Present Ram 5500. It is designed to help users understand the components, performance, and maintenance requirements of the exhaust system. Whether you're a technician, owner, or enthusiast, this guide offers a comprehensive resource for navigating and utilizing the exhaust specifications effectively.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler,' to find relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each major section is divided into subsections, making it easy to find detailed information on specific aspects of the exhaust system.

Key Specifications

Catalytic Converter Material

Ceramic/Metal

Muffler Noise Reduction

Up to 50 dB

Exhaust Flow Rate

300 CFM

Emission Standard

EPA Tier 3

Inspection Interval

Every 12 months

Available Specifications

Exhaust System Components

This section covers the primary components of the Ram 5500's exhaust system, including the catalytic converter, muffler, tailpipe, and exhaust manifold. Understanding these parts is essential for maintenance and troubleshooting.

Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Made of durable materials like ceramic and metal
  • Features a honeycomb structure for maximum surface area
  • Requires periodic inspection for blockages or damage
Muffler
  • Designed to reduce engine noise
  • Constructed with sound-absorbing materials
  • Includes chambers to dissipate sound waves
  • Can be replaced with aftermarket options for performance enhancement

Performance Specifications

This section details the performance characteristics of the exhaust system, including flow rates, backpressure, and emission standards. These specifications are crucial for evaluating the system's efficiency and compliance.

Flow Rate
  • Optimized for efficient exhaust gas expulsion
  • Ensures minimal resistance to engine performance
  • Varies based on engine load and RPM
  • Measured in cubic feet per minute (CFM)
Emission Standards
  • Compliant with EPA and CARB regulations
  • Equipped with advanced emission control technologies
  • Supports cleaner air quality standards
  • Regular inspections ensure ongoing compliance

Maintenance and Care

This section provides guidelines for maintaining the exhaust system to ensure longevity and optimal performance. It includes tips for inspection, cleaning, and component replacement.

Inspection
  • Check for rust or corrosion regularly
  • Inspect for cracks or leaks in the exhaust pipes
  • Ensure all connections are secure and tight
  • Look for signs of wear in the muffler and catalytic converter
Cleaning
  • Use a wire brush to remove surface rust
  • Apply anti-corrosion coatings to protect metal parts
  • Clean the exterior of the muffler to prevent buildup
  • Avoid using harsh chemicals that can damage components

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear Exit
Platform
Heavy Duty Truck
Material
Stainless Steel
Location
Underbody

Dimensions

Pipe Diameter
3.5 inches / 8.89 cm
Pipe Length
120 inches / 304.8 cm
Muffler Length
36 inches / 91.44 cm
Muffler Width
12 inches / 30.48 cm
Muffler Height
8 inches / 20.32 cm
Tailpipe Diameter
4 inches / 10.16 cm
Tailpipe Length
24 inches / 60.96 cm

Materials

Exhaust Pipes
409 Stainless Steel
Muffler
Aluminized Steel
Tailpipe
304 Stainless Steel
Hangers
Heat-Resistant Rubber
Gaskets
Graphite Composite

Features

Performance
  • Optimized exhaust flow
  • Reduced back pressure
  • Enhanced engine efficiency
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Noise Reduction
  • Tuned muffler design
  • Sound dampening technology
  • Quiet operation
Aesthetics
  • Polished tailpipe finish
  • Sleek underbody design
  • Integrated heat shields
Emissions
  • EPA-compliant design
  • Reduced carbon emissions
  • Compatible with DEF systems

Safety Features

Heat Protection
  • Heat shields on critical components
  • Insulated hangers
Structural integrity
  • Reinforced mounting points
  • Crush-resistant pipes
Emissions Safety
  • Leak-proof connections
  • Secure catalytic converter

Comfort Features

Noise Level
Below 80 dB at highway speeds
Vibration
Minimized through balanced design
Heat Management
Reduced underbody heat
installation
Easy access for maintenance

Accessories

Aftermarket
  • Performance mufflers
  • Stainless steel tips
  • Heat wrap kits
Replacement Parts
  • Gasket sets
  • Hanger kits
  • Clamp kits
Tools
  • Exhaust cutter
  • Hanger removal tool
  • Torque wrench

Maintenance

Service interval
Every 30,000 miles / 24 months
Service Items
  • Inspect for leaks
  • Check hanger condition
  • Inspect muffler integrity
  • Check catalytic converter
  • Tighten all connections
Maintenance Notes
Regular cleaning recommended to prevent corrosion

Warranty

Parts Warranty
Miles: 60,000
Years: 5
Coverage: Manufacturing defects
Labor Warranty
Miles: 30,000
Years: 2
Coverage: Installation errors
Corrosion Warranty
Miles: Unlimited
Years: 10
Coverage: Perforation due to rust
Warranty Terms
Valid with proper maintenance and usage

Production Details

Manufacturer
RAM Trucks
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% post-production testing
Standards: ISO 9001 certified
Sustainability Practices
  • Recycled materials used
  • Low-emission manufacturing
  • Energy-efficient processes
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hanger condition
  • Inspect muffler integrity
  • Tighten all connections
  • Clean exterior surfaces

Ensure all components are securely mounted

60,000
48
  • Inspect catalytic converter
  • Check for corrosion
  • Test exhaust flow
  • Replace gaskets if necessary
  • Inspect heat shields

Use torque wrench for proper tightening

100,000
84
  • Replace muffler if needed
  • Inspect tailpipe condition
  • Check for structural integrity
  • Perform emissions test
  • Replace hangers if worn

Consider full system inspection for optimal performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with the 2016-Present Ram 5500?

Yes, this exhaust system is specifically designed for the 2016-Present Ram 5500 models. It is compatible with both diesel and gasoline engine variants. The system meets OEM specifications, ensuring a perfect fit and optimal performance. It is crafted from high-quality materials like stainless steel to withstand harsh conditions and provide long-lasting durability. Always verify your vehicle's exact model and engine type before purchasing to ensure compatibility.

Q2

What maintenance does the exhaust system require?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Clean the exterior with a mild detergent and water to remove dirt and debris. Check the mounting brackets and hangers for wear and tighten any loose bolts. For diesel engines, inspect the Diesel Particulate Filter (DPF) and ensure it is functioning correctly. Following these steps ensures longevity and optimal performance of your exhaust system.

Q3

How do I install or replace the exhaust system on my Ram 5500?

To install or replace the exhaust system, first, raise the vehicle securely on a lift or jack stands. Remove the old exhaust system by loosening the clamps and bolts. Position the new system, ensuring proper alignment with the mounting points. Tighten all clamps and bolts securely. Double-check for leaks by starting the engine and inspecting the connections. Refer to the installation manual for detailed torque specifications and additional guidance.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system often indicate leaks, loose components, or internal damage. Inspect the system for visible cracks, holes, or loose clamps. Tighten any loose bolts or brackets. If the issue persists, check the muffler or catalytic converter for internal damage. For diesel engines, ensure the DPF is not clogged. If troubleshooting does not resolve the issue, consult a professional mechanic for further diagnosis.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of obstructions and leaks. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow. Regularly clean the exterior to prevent corrosion. For diesel engines, use high-quality fuel and additives to maintain the DPF. Proper tuning and maintenance of the engine also contribute to the exhaust system's efficiency, enhancing overall vehicle performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Ram 5500 Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for installation, maintenance, and troubleshooting of the exhaust system for 2016-Present Ram 5500 models.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines the latest updates and fixes for the exhaust system in 2016-Present Ram 5500 models, including common issues and solutions.

Ram 5500 Exhaust Parts Catalog

Coming Soon

This catalog lists all available exhaust system components, including mufflers, catalytic converters, and pipes, for 2016-Present Ram 5500 models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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