RAM Ram 5500 2008-2015 Fuel System Specifications
RAM Ram 5500 2008-2015

RAM Ram 5500 2008-2015 Fuel System Specifications

Discover the detailed fuel specifications for the 2008-2015 Ram 5500, including fuel type, tank capacity, economy, and emission standards. Essential for maintenance, performance, and compliance.

Updated

Overview Specifications

This document provides detailed fuel specifications and related information for the 2008-2015 Ram 5500. It includes sections on fuel types, consumption, tank capacity, and emissions. Use this guide to understand the vehicle's fuel requirements and optimize performance. The 'How To' section offers tips for navigating and searching the document effectively.

How to Use

Use the search function to quickly locate specific fuel-related terms or specifications. Enter keywords like 'fuel type' or 'tank capacity' in the search bar.

Navigate through the document using the table of contents. Each section is labeled clearly, and subsections provide detailed information on specific topics.

Key Specifications

Fuel Type

Ultra-low sulfur diesel

Tank Capacity

35-50 gallons

City MPG

12-15 MPG

Highway MPG

16-18 MPG

Biodiesel Compatibility

Up to B20

Available Specifications

Fuel Types

This section covers the types of fuel suitable for the 2008-2015 Ram 5500. It includes details on diesel fuel requirements, additives, and alternative fuel compatibility.

Diesel Fuel Requirements
  • Requires ultra-low sulfur diesel (ULSD) with a maximum of 15 ppm sulfur content
  • Recommended cetane rating of 40 or higher
  • Use of biodiesel blends up to B20 is approved
  • Avoid using fuel with excessive water or contaminants
  • Additives may be used to improve performance in cold weather
  • Consult the owner's manual for specific fuel recommendations
Alternative Fuels
  • Not compatible with gasoline or ethanol blends
  • Biodiesel blends up to B20 are supported
  • Propane and natural gas conversions are not recommended
  • Check local regulations for alternative fuel usage

Fuel Consumption

This section provides information on the fuel efficiency of the 2008-2015 Ram 5500. It includes average consumption rates and factors affecting mileage.

Average Fuel Efficiency
  • Approximately 12-15 MPG in city driving conditions
  • Approximately 16-18 MPG on highways
  • Heavy loads and towing reduce fuel efficiency
  • Driving habits significantly impact consumption rates
  • Regular maintenance improves fuel economy
  • Use of cruise control can optimize highway mileage
Factors Affecting Consumption
  • Engine load and vehicle weight
  • Driving speed and acceleration patterns
  • Terrain and road conditions
  • Weather and temperature extremes
  • Tire pressure and alignment

Fuel Tank Capacity

This section details the fuel tank specifications for the 2008-2015 Ram 5500, including capacity, materials, and refueling tips.

Tank Specifications
  • Standard fuel tank capacity: 35 gallons
  • Optional larger tank available: 50 gallons
  • Tank material: high-density polyethylene
  • Includes a locking fuel cap for security
  • Designed to prevent spills and leaks
  • Check for damage or wear during routine maintenance
Refueling Tips
  • Always use a clean fuel nozzle to avoid contamination
  • Refuel in a well-ventilated area
  • Avoid overfilling the tank
  • Check for fuel leaks after refueling
  • Use a fuel stabilizer for long-term storage

Component Specifications

Overview

Type
Diesel
Configuration
High-pressure common rail
Platform
Cummins 6.7L Turbo Diesel
Material
Ultra-low sulfur diesel (ULSD)
Location
Fuel tank, rear chassis

Dimensions

Tank Capacity
35 gallons (132.5 liters)
Fuel Line Diameter
0.375 inches (9.5 mm)
Filter Size
6.3 x 3.9 inches (160 x 100 mm)
Fuel Pump Pressure
23,000 psi (1,586 bar)
injector Spray Angle
145 degrees
Fuel Rail Volume
0.15 gallons (0.57 liters)
Tank Length
48 inches (1,219 mm)

Materials

Tank
Polyethylene
Fuel Lines
Nitrile rubber with steel reinforcement
Filter
Cellulose with synthetic media
injectors
Stainless steel with ceramic tips
Pump
Aluminum housing with steel internals

Features

Efficiency
  • Turbocharged combustion
  • High-pressure injection
  • Optimized air-fuel ratio
  • Exhaust gas recirculation (EGR)
Emissions
  • Diesel particulate filter (DPF)
  • Selective catalytic reduction (SCR)
  • NOx reduction system
  • Compliant with EPA Tier 4 standards
Performance
  • Instant torque delivery
  • Cold weather starting capability
  • High-altitude compensation
  • Fuel economy optimization
Monitoring
  • On-board diagnostics (OBD-II)
  • Fuel level sensor
  • Pressure monitoring system
  • Filter clog detection
Safety
  • Leak detection system
  • Overflow prevention valve
  • Fire suppression compatibility
  • Impact-resistant tank design

Safety Features

Fire Prevention
  • Flame arrestor in tank vent
  • Automatic shutoff valve
  • Heat shielding around fuel lines
Leak Detection
  • Fuel level monitoring
  • Pressure sensors
  • Visual inspection ports
Crash Safety
  • Reinforced tank placement
  • Breakaway fuel lines
  • Impact-resistant materials

Comfort Features

Noise Reduction
  • Quiet combustion technology
  • Vibration dampening mounts
  • Insulated fuel lines
Drivability
  • Smooth power delivery
  • Adaptive throttle response
  • Reduced engine vibration
Climate Adaptation
  • Cold weather additives
  • Heated fuel filter
  • High-temperature resistance
Maintenance Ease
  • Easy-access fuel filter
  • Drain valve for water removal
  • Clear fuel level indicators

Accessories

Filtration
  • Secondary fuel filter
  • Water separator
  • Pre-filter for debris
Monitoring
  • Fuel pressure gauge
  • Fuel consumption meter
  • Tank level sensor
Enhancements
  • Fuel additive injector
  • Tank heating system
  • Extended range auxiliary tank

Maintenance

Service interval
Every 15,000 miles or 12 months
Service Items
  • Replace fuel filter
  • Inspect fuel lines for leaks
  • Check fuel pump pressure
  • Drain water from separator
  • Test injector performance
  • Monitor fuel system diagnostics
Maintenance Notes
Use only ULSD fuel and recommended additives to maintain system efficiency.

Warranty

Basic
Miles: 100,000
Years: 5
Coverage: Fuel system components
Emissions
Miles: 150,000
Years: 7
Coverage: DPF, SCR, and related systems
Powertrain
Miles: 100,000
Years: 5
Coverage: Fuel pump and injectors
Corrosion
Miles: Unlimited
Years: 5
Coverage: Fuel tank and lines

Production Details

Manufacturer
Cummins Inc.
Manufacturing Process
  • Precision machining
  • High-pressure testing
  • Automated assembly
  • Quality control inspections
Quality Control
Pressure Testing: Up to 30,000 psi
Leak Detection: Helium testing
Durability Testing: 1 million cycles
Sustainability Practices
  • Recycled materials in components
  • Energy-efficient manufacturing
  • Low-emission production facilities
Production Metrics
Annual Units: 500,000
Defect Rate: 0.01%
Energy Usage: 20 kWh per unit

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

15,000
12
  • Replace primary fuel filter
  • Inspect fuel lines for wear
  • Check fuel pressure
  • Drain water from separator
  • Test injector spray pattern

Use only manufacturer-recommended filters and fuel additives.

30,000
24
  • Replace secondary fuel filter
  • Inspect fuel tank for damage
  • Check fuel pump performance
  • Test emissions system
  • Monitor fuel consumption

Ensure proper calibration of sensors and diagnostic systems.

100,000
60
  • Replace fuel pump if necessary
  • Clean or replace injectors
  • Inspect and replace fuel lines
  • Test SCR and DPF systems
  • Perform full system diagnostics

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the fuel capacity and type for the 2008-2015 Ram 5500?

The 2008-2015 Ram 5500 has a fuel capacity of 35 gallons and uses diesel fuel. It is compatible with ultra-low sulfur diesel (ULSD) as per EPA regulations. The fuel system is designed for high-pressure common rail diesel injection, ensuring optimal performance and efficiency. Always refer to the owner’s manual for specific fuel requirements and compatibility details.

Q2

What are the maintenance requirements for the Ram 5500 fuel system?

The Ram 5500 fuel system requires regular maintenance, including fuel filter replacement every 15,000 miles or as recommended. Inspect for fuel leaks, clean injectors, and use fuel additives to prevent contamination. Diesel fuel should be stored properly to avoid water contamination. Regularly check the fuel lines and connections for wear and tear to ensure optimal performance.

Q3

How do I replace the fuel filter on a 2008-2015 Ram 5500?

To replace the fuel filter on a 2008-2015 Ram 5500, first, locate the filter housing under the vehicle. Relieve fuel system pressure by disconnecting the fuel pump relay and running the engine until it stalls. Remove the filter housing cover, replace the old filter with a new one, and reassemble the housing. Prime the fuel system by cycling the ignition key several times before starting the engine.

Q4

What should I do if my Ram 5500 experiences fuel delivery issues?

If your Ram 5500 has fuel delivery issues, start by checking the fuel filter for clogs and replace it if necessary. Inspect the fuel lines for leaks or blockages. Test the fuel pump pressure to ensure it meets the required specifications. If the issue persists, scan for diagnostic trouble codes (DTCs) using an OBD-II scanner to identify potential problems with the fuel injectors or sensors.

Q5

How can I optimize the fuel efficiency of my Ram 5500?

To optimize fuel efficiency in your Ram 5500, maintain proper tire pressure, reduce unnecessary weight, and avoid aggressive driving. Use high-quality diesel fuel and additives to keep the fuel system clean. Regularly service the engine and fuel system components, including air filters and injectors. Consider upgrading to performance-enhancing parts like a cold air intake or exhaust system for better fuel economy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2008-2015 Ram 5500 Service Manual

Coming Soon

This service manual provides detailed instructions for maintenance, repair, and troubleshooting of the 2008-2015 Ram 5500, including the fuel system.

Ram 5500 Technical Service Bulletin (TSB) on Fuel System

Coming Soon

This TSB addresses common fuel system issues and provides updates or fixes for the 2008-2015 Ram 5500 models.

Ram 5500 Parts and Accessories Catalog

Coming Soon

This catalog lists all available parts and accessories for the 2008-2015 Ram 5500, including fuel system components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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