RAM Ram 5500 2008-2015 Exhaust Specifications
Explore detailed exhaust system specifications for the 2008-2015 Ram 5500, including components like the catalytic converter, muffler, and tailpipe. Essential for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 2008-2015 Ram 5500. It is designed for mechanics, enthusiasts, and owners seeking technical information about the exhaust system. The guide includes sections on components, materials, dimensions, and maintenance. Use the search and navigation instructions to quickly find specific details. The quick reference section highlights key specifications for easy access.
How to Use
Use the search functionality by entering keywords related to the exhaust system, such as 'muffler' or 'catalytic converter.' This will filter sections and subsections to display relevant information.
Navigate through the document using the section titles and subsections. Click on a section to expand it and view detailed points. Use the table of contents for quick access to major topics.
Key Specifications
Exhaust Pipe Diameter
3.5 inches
Muffler Length
24 inches
Catalytic Converter Material
Stainless Steel
Muffler Material
Aluminized Steel
Exhaust System Weight
55 pounds
Available Specifications
Exhaust Components
This section covers the primary components of the Ram 5500 exhaust system, including the muffler, catalytic converter, and exhaust pipes. It provides details on their functions, placement, and compatibility.
Exhaust Components
This section covers the primary components of the Ram 5500 exhaust system, including the muffler, catalytic converter, and exhaust pipes. It provides details on their functions, placement, and compatibility.
Muffler
- Designed to reduce exhaust noise
- Constructed from aluminized steel for durability
- Located under the rear of the vehicle
- Compatible with 2008-2015 Ram 5500 models
Catalytic Converter
- Reduces harmful emissions
- Made from stainless steel with ceramic substrate
- Positioned between the engine and muffler
- Meets EPA emissions standards
Exhaust Materials
This section focuses on the materials used in the Ram 5500 exhaust system, highlighting their durability and resistance to corrosion and heat.
Exhaust Materials
This section focuses on the materials used in the Ram 5500 exhaust system, highlighting their durability and resistance to corrosion and heat.
Stainless Steel
- Used for exhaust pipes and catalytic converter
- Highly resistant to rust and corrosion
- Withstands high temperatures
- Ensures long-lasting performance
Aluminized Steel
- Commonly used for mufflers
- Provides a balance of durability and cost-effectiveness
- Resistant to corrosion
- Suitable for heavy-duty applications
Exhaust Dimensions
This section provides precise measurements for the exhaust system components, ensuring compatibility and proper fitment.
Exhaust Dimensions
This section provides precise measurements for the exhaust system components, ensuring compatibility and proper fitment.
Exhaust Pipe Diameter
- Standard diameter of 3.5 inches
- Designed to optimize exhaust flow
- Compatible with factory and aftermarket systems
Muffler Dimensions
- Length: 24 inches
- Width: 8 inches
- Height: 6 inches
- Weight: 12 pounds
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Component Specifications
Overview
- Type
- Diesel Exhaust System
- Configuration
- Dual Exhaust
- Platform
- Heavy-Duty Truck
- Material
- Stainless Steel
- Location
- Underbody
Dimensions
- Overall Length
- 120 inches (304.8 cm)
- Pipe Diameter
- 4 inches (10.16 cm)
- Muffler Length
- 36 inches (91.44 cm)
- Muffler Diameter
- 10 inches (25.4 cm)
- Tailpipe Length
- 48 inches (121.92 cm)
- Tailpipe Diameter
- 5 inches (12.7 cm)
- Catalytic Converter Length
- 24 inches (60.96 cm)
- Catalytic Converter Diameter
- 8 inches (20.32 cm)
Materials
- Exhaust Pipes
- 409 Stainless Steel
- Muffler
- Aluminized Steel
- Catalytic Converter
- Ceramic Substrate with Stainless Steel Housing
- Tailpipe
- 304 Stainless Steel
- Hangers
- Rubber and Steel Composite
Features
- Performance
-
- High-flow catalytic converter
- Dual exhaust for improved airflow
- Reduced backpressure
- Enhanced engine efficiency
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Impact-resistant design
- Noise Reduction
-
- Multi-chamber muffler
- Sound-dampening insulation
- Tuned exhaust note
- Minimized drone
- Emissions
-
- EPA-compliant catalytic converter
- Low NOx emissions
- Particulate filter compatibility
- Eco-friendly design
- installation
-
- Bolt-on design
- Pre-fabricated sections
- Alignment marks
- Comprehensive installation guide
Safety Features
- Heat Management
-
- Heat shields on critical components
- Thermal insulation
- Structural integrity
-
- Reinforced welds
- Impact-resistant brackets
- Emissions Control
-
- Catalytic converter
- Oxygen sensor compatibility
Comfort Features
- Noise Level
- Reduced cabin noise
- Vibration Dampening
- Rubber isolators
- Heat Management
- Shielded components
- Aesthetics
- Polished tailpipe finish
Accessories
- Performance Upgrades
-
- High-performance muffler
- Larger diameter pipes
- Aftermarket catalytic converter
- Maintenance Tools
-
- Exhaust clamp kit
- Hanger replacement kit
- Gasket set
- Appearance
-
- Chrome tailpipe tips
- Heat-resistant paint
- Custom exhaust covers
Maintenance
- Service interval
- Every 50,000 miles or 48 months
- Service Items
-
- Inspect for leaks
- Check hangers and brackets
- Clean catalytic converter
- Inspect muffler for damage
- Tighten all connections
- Maintenance Notes
- Regular inspection recommended for heavy-duty use.
Warranty
- Standard Warranty
- Miles: 50,000Years: 5Coverage: Parts and labor
- Extended Warranty
- Miles: 100,000Years: 10Coverage: Parts only
- Corrosion Warranty
- Miles: UnlimitedYears: 10Coverage: Perforation only
- Performance Warranty
- Miles: 75,000Years: 7Coverage: Catalytic converter efficiency
Production Details
- Manufacturer
- MagnaFlow
- Manufacturing Process
-
- Laser cutting
- Robotic welding
- Pressure testing
- Quality inspection
- Quality Control
- Material Testing: X-ray and ultrasonicPerformance Testing: Flow bench and dynoFinal Inspection: Visual and functional
- Sustainability Practices
-
- Recycled materials
- Low-emission manufacturing
- Waste reduction programs
- Production Metrics
- Annual Output: 50,000 unitsDefect Rate: 0.5%Lead Time: 4 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and brackets for wear
- Clean catalytic converter
- Inspect muffler for damage
- Tighten all exhaust connections
Regular inspection recommended for heavy-duty use.
- Replace exhaust gaskets
- Inspect and replace hangers if necessary
- Check catalytic converter efficiency
- Inspect and clean oxygen sensors
- Perform exhaust system pressure test
Special tools required for pressure testing.
- Replace catalytic converter if necessary
- Inspect and replace muffler
- Check and replace exhaust pipes if corroded
- Perform full system inspection
- Verify emissions compliance
Critical to ensure emissions compliance for legal operation.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 2008-2015 Ram 5500 models?
Is this exhaust system compatible with all 2008-2015 Ram 5500 models?
This exhaust system is designed to be compatible with all 2008-2015 Ram 5500 models, including both diesel and gasoline engine variants. It meets OEM specifications and ensures proper fitment. However, minor adjustments may be required for specific configurations or aftermarket modifications. Always verify compatibility with your vehicle's VIN or consult a professional for confirmation.
Q2 What maintenance is required for the Ram 5500 exhaust system?
What maintenance is required for the Ram 5500 exhaust system?
Regular maintenance includes inspecting for rust, cracks, or loose components every 10,000 miles. Clean the exhaust surface periodically to remove debris and contaminants. Ensure gaskets and seals are intact to prevent leaks. For diesel models, monitor the diesel particulate filter (DPF) and follow manufacturer guidelines for cleaning or replacement to maintain optimal performance.
Q3 How do I install or replace the exhaust system on a Ram 5500?
How do I install or replace the exhaust system on a Ram 5500?
To install or replace the exhaust system, first, safely lift the vehicle using a jack and stands. Remove the old system by detaching clamps, bolts, and hangers. Align the new exhaust system, ensuring proper fitment. Secure all connections with new gaskets and hardware. Tighten bolts to the manufacturer's torque specifications. Test for leaks and ensure proper alignment before lowering the vehicle.
Q4 What should I do if my Ram 5500 exhaust system is making unusual noises?
What should I do if my Ram 5500 exhaust system is making unusual noises?
Unusual noises may indicate leaks, loose components, or internal damage. Inspect the exhaust for cracks, holes, or loose clamps. Check hangers and brackets for wear or misalignment. If the noise persists, inspect the muffler, catalytic converter, or DPF for internal damage. Address any issues promptly to prevent further damage or performance loss.
Q5 How can I optimize the performance of my Ram 5500 exhaust system?
How can I optimize the performance of my Ram 5500 exhaust system?
To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality components for replacements or upgrades. For diesel models, regularly clean or replace the DPF to maintain efficiency. Consider upgrading to a performance exhaust system for improved airflow and power. Always follow manufacturer guidelines for maintenance and modifications.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Ram 5500 Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing and maintaining the exhaust system, including troubleshooting and repair procedures.
Technical Service Bulletin: Exhaust System Updates
Coming SoonThis bulletin covers recent updates and recalls related to the Ram 5500 exhaust system, including recommended fixes and improvements.
Ram 5500 Exhaust Parts and Accessories Catalog
Coming SoonThis catalog lists all available parts and accessories for the Ram 5500 exhaust system, including OEM and aftermarket options.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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