RAM Ram 5500 2008-2015 Emissions & Sensors Specifications
Discover detailed emissions sensor specifications for the 2008-2015 Ram 5500. Learn about sensor types, locations, functions, and diagnostic trouble codes to ensure optimal vehicle performance and compliance with emissions standards.
Overview Specifications
This document provides detailed specifications and technical information about the emissions sensors used in the 2008-2015 Ram 5500. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, maintenance, and troubleshooting of these sensors. Use the search and navigation instructions to quickly locate relevant sections. The document is divided into major sections, each focusing on a specific aspect of the emissions sensors.
How to Use
Use the search bar to enter keywords related to the emissions sensors. The search results will highlight sections containing your keywords. This is useful for finding specific technical details or troubleshooting tips quickly.
Navigate through the document using the table of contents. Each major section is labeled with a relevant title. Click on a section to expand it and view its subsections. Use the quick reference table for a summary of key specifications.
Key Specifications
Oxygen Sensor Voltage Range
0.1V to 0.9V
NOx Sensor Max Temperature
800°C
Particulate Sensor Max Temperature
500°C
Sensor Heater Current
2A
Sensor Communication Protocol
CAN bus
Available Specifications
Sensor Types and Functions
This section covers the different types of emissions sensors used in the 2008-2015 Ram 5500 and their respective functions. Learn about the role of each sensor in monitoring and controlling emissions to ensure compliance with environmental regulations.
Sensor Types and Functions
This section covers the different types of emissions sensors used in the 2008-2015 Ram 5500 and their respective functions. Learn about the role of each sensor in monitoring and controlling emissions to ensure compliance with environmental regulations.
Oxygen Sensors
- Monitors the oxygen levels in the exhaust gases
- Helps optimize the air-fuel mixture for combustion
- Typically located in the exhaust manifold
- Signals are sent to the Engine Control Unit (ECU)
NOx Sensors
- Detects nitrogen oxide levels in the exhaust
- Essential for reducing harmful emissions
- Located downstream of the catalytic converter
- Communicates with the ECU for emission control
Particulate Matter Sensors
- Measures soot and particulate levels in the exhaust
- Critical for diesel engines to meet emission standards
- Integrated into the exhaust system
- Provides data for Diesel Particulate Filter (DPF) regeneration
Maintenance and Troubleshooting
This section provides guidance on maintaining and troubleshooting the emissions sensors in the 2008-2015 Ram 5500. Learn about common issues, diagnostic procedures, and best practices for ensuring optimal sensor performance.
Maintenance and Troubleshooting
This section provides guidance on maintaining and troubleshooting the emissions sensors in the 2008-2015 Ram 5500. Learn about common issues, diagnostic procedures, and best practices for ensuring optimal sensor performance.
Common Issues
- Sensor contamination due to oil or fuel additives
- Wiring harness damage or corrosion
- Faulty sensor readings due to aging
- Check Engine Light triggered by sensor errors
Diagnostic Procedures
- Use an OBD-II scanner to retrieve error codes
- Inspect sensor connections for corrosion or damage
- Test sensor output using a multimeter
- Replace sensors if they fail diagnostic tests
Maintenance Tips
- Regularly clean sensors to prevent contamination
- Inspect wiring harnesses during routine maintenance
- Replace sensors as per the manufacturer's recommendations
- Ensure proper installation of replacement sensors
Technical Specifications
This section provides detailed technical specifications for the emissions sensors in the 2008-2015 Ram 5500. It includes information on operating ranges, electrical characteristics, and compatibility with other vehicle systems.
Technical Specifications
This section provides detailed technical specifications for the emissions sensors in the 2008-2015 Ram 5500. It includes information on operating ranges, electrical characteristics, and compatibility with other vehicle systems.
Operating Ranges
- Oxygen sensors operate between 0.1V to 0.9V
- NOx sensors function at temperatures up to 800°C
- Particulate matter sensors handle exhaust temperatures up to 500°C
- Sensors are rated for a voltage range of 12V to 14V
Electrical Characteristics
- Oxygen sensors have a response time of less than 100ms
- NOx sensors require a heater current of 2A
- Particulate matter sensors use a 5V reference signal
- Sensors communicate via CAN bus or analog signals
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Oxygen Sensor (O2) and NOx Sensor
- Configuration
- Dual-bank, post-catalytic converter
- Platform
- Integrated with Engine Control Module (ECM)
- Material
- Stainless steel housing, ceramic sensing element
- Location
- Exhaust manifold and exhaust pipe
Dimensions
- Length
- 2.5 inches (63.5 mm)
- Diameter
- 0.75 inches (19.05 mm)
- Thread Size
- M18x1.5
- Wire Length
- 24 inches (609.6 mm)
- Weight
- 0.3 lbs (136 g)
- Operating Temperature
- -40°F to 1500°F (-40°C to 816°C)
- Voltage Range
- 0.1V to 1.0V
Materials
- Housing
- Stainless steel
- Sensing Element
- Zirconium dioxide ceramic
- Wiring
- Heat-resistant PTFE insulation
- Connector
- High-temperature thermoplastic
- Seal
- Copper gasket
Features
- Performance
-
- Fast response time (<100ms)
- Wide operating temperature range
- Accurate air-fuel ratio detection
- Durability
-
- Resistant to exhaust gas corrosion
- High thermal shock resistance
- Long lifespan (up to 100,000 miles)
- integration
-
- Direct ECM communication
- Self-diagnostic capabilities
- Compatible with onboard diagnostics (OBD-II)
- Environmental
-
- Low power consumption
- Minimal drift over time
- Compliance with EPA emissions standards
- Safety
-
- Overheat protection
- Short-circuit protection
- Reverse polarity protection
Safety Features
- Electrical
-
- Insulated wiring
- Waterproof connector
- Thermal
-
- Heat-resistant materials
- Thermal cutoff
- Mechanical
-
- Vibration-resistant design
- Secure mounting
Comfort Features
- installation
-
- Standard thread size
- Pre-installed gasket
- Maintenance
-
- Easy access for replacement
- Self-cleaning function
- Diagnostics
-
- Real-time data monitoring
- Error code generation
- Performance
-
- Smooth engine operation
- Reduced emissions
Accessories
- installation
-
- Socket wrench
- Anti-seize compound
- Wire connectors
- Testing
-
- Multimeter
- OBD-II scanner
- Voltage tester
- Replacement
-
- New sensor
- Copper gasket
- Heat shield
Maintenance
- Service interval
- Every 60,000 miles
- Service Items
-
- Inspect sensor wiring
- Check for exhaust leaks
- Test sensor voltage
- Clean sensor threads
- Replace if faulty
- Maintenance Notes
- Avoid using silicone-based lubricants during installation.
Warranty
- Limited
- Miles: 36,000Years: 3Coverage: Defects in materials and workmanship
- Emissions
- Miles: 80,000Years: 8Coverage: Compliance with federal emissions standards
- Parts
- Miles: 12,000Years: 1Coverage: Replacement of defective parts
- Labor
- Miles: 12,000Years: 1Coverage: Coverage for labor costs
Production Details
- Manufacturer
- Bosch Automotive
- Manufacturing Process
-
- Precision machining
- Ceramic element sintering
- Automated assembly
- Quality Control
- Testing: Voltage calibration, Thermal cycling, Vibration testinginspection: Visual inspection, Electrical continuity check, Leak testing
- Sustainability Practices
-
- Recycled materials in housing
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Units Per Day: 10,000Defect Rate: 0.01%Lead Time: 2 weeks
Service Information for emissions_sensors Service
Maintenance and service requirements specific to this component
- Inspect sensor wiring for damage
- Check connector for corrosion
- Test sensor voltage output
- Verify proper ECM communication
- Inspect exhaust system for leaks
Use a digital multimeter for accurate voltage readings.
- Clean sensor threads and mounting area
- Check for carbon buildup on sensing element
- Replace copper gasket if necessary
- Test sensor response time
- Verify emissions system performance
Apply anti-seize compound to threads during reinstallation.
- Replace sensor as preventive maintenance
- Inspect entire exhaust system
- Perform full emissions system test
- Reset ECM and clear error codes
- Verify compliance with emissions standards
Use OEM or equivalent replacement parts for best performance.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the emissions sensors compatible with all 2008-2015 Ram 5500 models?
Are the emissions sensors compatible with all 2008-2015 Ram 5500 models?
The emissions sensors are designed to be compatible with all 2008-2015 Ram 5500 models equipped with diesel engines. These sensors are specifically calibrated for the Cummins 6.7L turbo diesel engine. For gasoline models or other engine configurations, compatibility may vary, and it is recommended to verify with the manufacturer or a certified technician before installation.
Q2 What are the maintenance requirements for emissions sensors?
What are the maintenance requirements for emissions sensors?
Emissions sensors require regular inspection and cleaning to ensure optimal performance. It is recommended to inspect the sensors every 15,000 miles or during routine maintenance. Clean the sensors using a non-abrasive cleaner and check for any signs of wear or damage. Replace sensors if they show signs of malfunction or fail diagnostic tests. Always follow the manufacturer's guidelines for maintenance.
Q3 How do I install or replace emissions sensors on a Ram 5500?
How do I install or replace emissions sensors on a Ram 5500?
To install or replace emissions sensors, first, locate the sensor near the exhaust system. Disconnect the electrical connector and use a wrench to remove the old sensor. Install the new sensor by threading it into place and tightening it to the specified torque. Reconnect the electrical connector and ensure the sensor is securely mounted. Clear any error codes using an OBD-II scanner.
Q4 What should I do if the emissions sensor triggers a check engine light?
What should I do if the emissions sensor triggers a check engine light?
If the check engine light is triggered, use an OBD-II scanner to read the error code. Common issues include sensor contamination, wiring faults, or exhaust system leaks. Clean the sensor and inspect the wiring for damage. If the issue persists, replace the sensor. For persistent problems, consult a certified technician to diagnose and resolve the underlying issue.
Q5 How can I optimize the performance of emissions sensors?
How can I optimize the performance of emissions sensors?
To optimize performance, ensure the sensors are clean and free of debris. Use high-quality fuel and adhere to regular maintenance schedules. Avoid excessive idling and ensure the exhaust system is in good condition. Regularly monitor sensor data using diagnostic tools to detect and address issues early. Proper calibration and software updates can also enhance sensor accuracy and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Ram 5500 Emissions Sensor Service Manual
Coming SoonThis manual provides detailed instructions for servicing and replacing emissions sensors on 2008-2015 Ram 5500 models. Includes diagrams, torque specifications, and troubleshooting tips.
Technical Service Bulletin: Emissions Sensor Updates
Coming SoonThis bulletin outlines updates and improvements to emissions sensors for Ram 5500 models. Includes software updates and compatibility information.
Ram 5500 Emissions Parts Catalog
Coming SoonA comprehensive catalog of emissions sensors and related parts for 2008-2015 Ram 5500 models. Includes part numbers, descriptions, and compatibility details.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.