RAM Ram 5500 2008-2015 Electrical Specifications
RAM Ram 5500 2008-2015

RAM Ram 5500 2008-2015 Electrical Specifications

Explore the complete electrical specifications for the 2008-2015 Ram 5500, including battery requirements, alternator output, wiring diagrams, and fuse box configurations. Ideal for technicians and owners seeking accurate electrical system data.

Updated

Overview Specifications

This document provides detailed electrical specifications for the 2008-2015 RAM 5500. It is designed to assist technicians, engineers, and enthusiasts in understanding the vehicle's electrical system. The document is divided into sections covering major electrical components, wiring, and system performance. Use the search and navigation instructions to find specific information quickly. Each section includes subsections with technical details for in-depth understanding.

How to Use

Use the search functionality by entering keywords related to the electrical component or system you are looking for. This will highlight relevant sections and subsections for quick access.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled clearly, and subsections are listed under their respective headings for easy reference.

Key Specifications

System Voltage

12V

Battery Capacity

850 CCA

Alternator Output

160 amps

Headlight Wattage

60/55 watts

Power Outlet Load

120 watts

Available Specifications

Battery and Charging System

This section covers the specifications and details of the battery, alternator, and charging system of the 2008-2015 RAM 5500. It includes information on voltage, capacity, and maintenance requirements.

Battery Specifications
  • 12-volt system
  • Battery capacity: 850 CCA
  • Maintenance-free design
  • Battery dimensions: 10.9 x 7.8 x 8.9 inches
Alternator Specifications
  • Output: 160 amps
  • Voltage regulator integrated
  • Belt-driven operation
  • Compatible with dual battery setup

Lighting System

This section provides details on the lighting system, including headlights, taillights, and interior lighting. It covers bulb types, wattages, and replacement guidelines.

Headlight Specifications
  • Type: H13 halogen
  • Wattage: 60/55 watts
  • Beam pattern: Low and high beam
  • Replacement interval: 2-3 years
Taillight Specifications
  • Type: LED
  • Wattage: 21 watts
  • Color: Red
  • Durability: 50,000 hours

Wiring and Fuses

This section outlines the wiring harness and fuse box details, including wire gauge, fuse ratings, and circuit protection mechanisms.

Wiring Harness
  • Wire gauge: 12-16 AWG
  • Insulation: PVC
  • Harness length: 15 feet
  • Connector types: Weatherproof
Fuse Box
  • Location: Under the dashboard
  • Fuse ratings: 5-30 amps
  • Circuit protection: Blade fuses
  • Spare fuses included

Electrical Accessories

This section covers optional electrical accessories such as power outlets, audio systems, and auxiliary lighting.

Power Outlets
  • Type: 12V DC
  • Quantity: 2
  • Location: Dashboard and center console
  • Maximum load: 120 watts
Audio System
  • Type: AM/FM/CD
  • Power output: 200 watts
  • Speakers: 6
  • Compatibility: Bluetooth and USB

Component Specifications

Overview

Type
12V DC System
Configuration
Negative Ground
Platform
Heavy-Duty Truck
Material
Copper Wiring
Location
Engine Bay and Cab

Dimensions

Battery Length
12.5 in / 31.75 cm
Battery Width
6.8 in / 17.27 cm
Battery Height
8.9 in / 22.61 cm
Alternator Diameter
5.9 in / 15 cm
Alternator Length
8.3 in / 21.08 cm
Fuse Box Width
6 in / 15.24 cm
Fuse Box Depth
3 in / 7.62 cm

Materials

Wiring
High-Grade Copper
Battery Case
Polypropylene
Alternator Housing
Aluminum Alloy
Fuse Box
Thermoplastic

Features

Power Distribution
  • High-Capacity Alternator
  • Multiple Circuit Breakers
  • Central Fuse Box
  • Heavy-Duty Battery
Lighting System
  • LED Headlights
  • Fog Lights
  • Cab Interior Lighting
  • Tail Lights
Charging System
  • Smart Charging Technology
  • Voltage Regulator
  • Battery Monitoring System
Safety Systems
  • Airbag Deployment Sensors
  • ABS Wiring
  • Trailer Brake Controller
Comfort Features
  • Power Windows
  • Power Locks
  • Heated Mirrors
  • Cruise Control

Safety Features

Overload Protection
  • Circuit Breakers
  • Fuses
  • Voltage Regulator
Short Circuit Protection
  • Fuse Box
  • Insulated Wiring
Fire Prevention
  • Flame-Retardant Wiring
  • Heat-Resistant Components

Comfort Features

Climate Control
  • AC System
  • Heating System
Entertainment
  • AM/FM Radio
  • Bluetooth Connectivity
  • USB Ports
Convenience
  • Power Outlets
  • Keyless Entry
  • Remote Start

Accessories

Lighting
  • LED Light Bars
  • Auxiliary Fog Lights
  • Cab Roof Lights
Charging
  • Dual Battery System
  • Solar Charging Kit
  • Inverter
Safety
  • Backup Camera
  • Blind Spot Monitor
  • Trailer Light Tester

Maintenance

Service interval Miles
30000
Service interval Months
12
Items
  • Inspect Battery Terminals
  • Check Alternator Output
  • Test Fuses and Circuit Breakers
  • Inspect Wiring Harnesses
  • Clean Ground Connections
Notes
Ensure all electrical connections are secure and free of corrosion.

Warranty

Basic
Miles: 36000
Years: 3
Coverage: Bumper-to-Bumper
Powertrain
Miles: 100000
Years: 5
Coverage: Engine and Transmission
Corrosion
Miles: 100000
Years: 5
Coverage: Rust-Through Protection
Electrical
Miles: 50000
Years: 3
Coverage: Wiring and Components

Production Details

Manufacturer
Chrysler Group LLC
Manufacturing Process
  • Automated Wiring Assembly
  • Precision Component Testing
  • Quality Control Checks
Quality Control
Testing: High-Voltage and Load Testing
inspection: Visual and Functional Inspection
Sustainability
  • Recyclable Materials
  • Energy-Efficient Production
  • Reduced Waste
Production Metrics
Units Per Year: 25000
Defect Rate: 0.5%

Service Information for Electrical Service

Maintenance and service requirements specific to the electrical system

30000
12
  • Inspect Battery Terminals
  • Check Alternator Output
  • Test Fuses and Circuit Breakers
  • Inspect Wiring Harnesses
  • Clean Ground Connections

Ensure all electrical connections are secure and free of corrosion.

60000
24
  • Replace Battery if Necessary
  • Inspect and Replace Alternator Belt
  • Check Voltage Regulator
  • Test Charging System
  • Inspect Lighting System

Use a multimeter for accurate voltage readings.

100000
48
  • Replace Alternator if Necessary
  • Inspect and Replace Wiring Harnesses
  • Test All Electrical Components
  • Check and Replace Fuses
  • Perform System Overhaul

Major service may require specialized diagnostic tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the electrical system specifications for the 2008-2015 Ram 5500?

The 2008-2015 Ram 5500 features a 12-volt electrical system with a 160-amp alternator, providing power for essential components like headlights, wipers, and the onboard computer. The vehicle is equipped with a dual-battery setup for diesel models to support higher electrical demands. It includes a 750-CCA battery, ensuring reliable starts in various conditions. Compatibility with aftermarket accessories requires a 12-volt connection, and modifications should adhere to the vehicle's electrical load capacity to avoid overloading.

Q2

What maintenance is required for the Ram 5500's electrical system?

Regular maintenance for the Ram 5500's electrical system includes inspecting the battery terminals for corrosion, checking the alternator's output, and ensuring all fuses and relays are functioning correctly. The battery should be tested annually for charge capacity and replaced every 3-5 years. Wiring harnesses should be inspected for wear or damage, especially in areas exposed to heat or moisture. Keeping the electrical system clean and free of debris ensures optimal performance and longevity.

Q3

How do I replace the alternator in a 2008-2015 Ram 5500?

To replace the alternator, disconnect the negative battery cable to prevent electrical shorts. Locate the alternator, typically mounted on the engine block. Remove the serpentine belt using a wrench to release tension. Disconnect the electrical connectors and mounting bolts, then carefully remove the alternator. Install the new alternator by reversing the steps, ensuring all connections are secure. Reattach the serpentine belt and reconnect the battery. Test the alternator's output to confirm proper installation.

Q4

What should I do if my Ram 5500's electrical system is malfunctioning?

If the electrical system malfunctions, start by checking the battery for charge and corrosion. Inspect fuses and relays for signs of damage or burnout. Use a multimeter to test the alternator's output voltage, which should be between 13.8 and 14.2 volts. If issues persist, inspect wiring harnesses for damage or loose connections. Common problems include faulty alternators, dead batteries, or blown fuses. For complex issues, consult a certified technician for diagnostic testing.

Q5

How can I optimize the electrical system performance in my Ram 5500?

To optimize performance, ensure the alternator and battery are in good condition and provide adequate power. Use high-quality fuses and relays to minimize electrical resistance. Avoid overloading the system by limiting the use of aftermarket accessories or ensuring they are within the vehicle's electrical capacity. Regularly clean battery terminals and inspect wiring for wear. Upgrading to a high-output alternator or dual-battery system can enhance performance for heavy-duty applications.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2008-2015 Ram 5500 Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for servicing the electrical system, including wiring diagrams, component locations, and troubleshooting steps.

Ram 5500 Electrical System Technical Bulletin

Coming Soon

This bulletin outlines common electrical issues, updates, and recommended fixes for the 2008-2015 Ram 5500, ensuring optimal system performance.

Ram 5500 Parts and Accessories Guide

Coming Soon

This guide lists compatible electrical components and accessories for the 2008-2015 Ram 5500, including alternators, batteries, and wiring harnesses.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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