RAM Ram 5500 2008-2015 AS66 Transmission Specifications
This document provides detailed technical specifications for the AS66 transmission used in the 2008-2015 RAM 5500 models. It includes essential information such as gear ratios, torque capacity, fluid type, and maintenance intervals. Designed for automotive technicians, enthusiasts, and owners, this resource aids in understanding the transmission's performance, ensuring proper maintenance, and identifying compatible parts. Whether you're troubleshooting, upgrading, or performing routine service, this guide offers valuable insights to maximize the longevity and efficiency of your RAM 5500's AS66 transmission.
Overview Specifications
This document provides detailed specifications and technical information about the as66-transmission used in the 2008-2015 Ram 5500. It includes sections on transmission design, performance, maintenance, and troubleshooting. Use this guide to understand the features, capabilities, and care requirements of the transmission. Whether you're a mechanic, owner, or enthusiast, this resource will help you navigate the technical details effectively.
How to Use
Use the search bar to quickly locate specific terms or phrases within the document. Enter keywords related to the transmission, such as 'torque capacity' or 'fluid type,' to find relevant sections.
Browse through the major sections by scrolling or using the table of contents. Each section is divided into subsections with clear headings for easy access to detailed information.
Key Specifications
Transmission Type
6-speed automatic
Torque Capacity
750 lb-ft
Fluid Capacity
14 quarts
Weight
250 lbs
Service Interval
60,000 miles
Available Specifications
Transmission Design
This section covers the structural and mechanical design of the as66-transmission. Learn about its components, construction, and unique features that make it suitable for heavy-duty applications.
Transmission Design
This section covers the structural and mechanical design of the as66-transmission. Learn about its components, construction, and unique features that make it suitable for heavy-duty applications.
Gear Configuration
- 6-speed automatic transmission
- Double overdrive design
- Wide gear ratio spread for optimal performance
- Heavy-duty gear materials for durability
Case and Housing
- Aluminum alloy construction for reduced weight
- Reinforced housing for high torque handling
- Integrated cooling system for temperature control
- Sealed design to prevent fluid leaks
Performance Specifications
Explore the performance capabilities of the as66-transmission, including torque capacity, shift quality, and fuel efficiency. This section highlights its strengths in various driving conditions.
Performance Specifications
Explore the performance capabilities of the as66-transmission, including torque capacity, shift quality, and fuel efficiency. This section highlights its strengths in various driving conditions.
Torque Handling
- Maximum torque capacity of 750 lb-ft
- Optimized for towing and hauling
- Smooth power delivery under load
- Enhanced clutch pack for durability
Shift Quality
- Adaptive shift programming for smooth transitions
- Quick response to throttle inputs
- Reduced shift shock for comfort
- Customizable shift patterns available
Maintenance and Care
This section provides guidelines for maintaining the as66-transmission to ensure longevity and optimal performance. Includes fluid recommendations, service intervals, and inspection tips.
Maintenance and Care
This section provides guidelines for maintaining the as66-transmission to ensure longevity and optimal performance. Includes fluid recommendations, service intervals, and inspection tips.
Fluid Requirements
- Use ATF+4 transmission fluid
- Fluid capacity of 14 quarts
- Regular fluid checks every 30,000 miles
- Fluid replacement every 60,000 miles
Service Intervals
- Inspect transmission mounts every 50,000 miles
- Check for leaks during oil changes
- Replace transmission filter with fluid changes
- Monitor for unusual noises or vibrations
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Transmission Specifications
Overview
- Type
- 6-speed automatic
- Configuration
- Longitudinal
- Platform
- Heavy-duty truck
- Material
- High-strength steel and aluminum
- Location
- Rear-wheel drive
Dimensions
- Length
- 32.5 inches (825.5 mm)
- Width
- 24.8 inches (630 mm)
- Height
- 22.4 inches (569 mm)
- Weight
- 320 lbs (145 kg)
- input Shaft Diameter
- 1.5 inches (38.1 mm)
- Output Shaft Diameter
- 2.25 inches (57.15 mm)
- Fluid Capacity
- 14 quarts (13.2 liters)
Materials
- Housing
- Cast aluminum
- Gears
- Case-hardened steel
- Clutch Packs
- Carbon fiber and steel
- Seals
- Viton rubber
Features
- Performance
-
- Tow/Haul mode
- Engine braking
- Adaptive shift scheduling
- Durability
-
- Heavy-duty cooling system
- Reinforced gear sets
- High-capacity torque converter
- Technology
-
- Electronic control module
- CAN bus integration
- Diagnostic port
- Efficiency
-
- Lock-up torque converter
- Optimized gear ratios
- Low-friction bearings
Safety Features
- Protection
-
- Overheat protection
- Overpressure relief valve
- Monitoring
-
- Fluid level sensor
- Temperature sensor
- Fail Safe
- Limp-home mode
Comfort Features
- Shift Quality
-
- Smooth shift transitions
- Reduced shift shock
- Noise Reduction
-
- Helical cut gears
- Isolated mounting
- Driver Assistance
-
- Grade braking
- Hill start assist
Accessories
- Cooling
-
- Transmission cooler
- Auxiliary fan
- Mounting
-
- Heavy-duty mounts
- Isolation pads
- Controls
-
- Shift selector
- Range selector
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and filter change
- Seal inspection
- Clutch pack inspection
- Shift calibration check
- Cooling system inspection
- Maintenance Notes
- Use only manufacturer-approved fluids and filters
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Parts and labor
- Powertrain
- Miles: 60,000Years: 5Coverage: Major components
- Corrosion
- Miles: UnlimitedYears: 5Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Federal requirements
Production Details
- Manufacturer
- Chrysler Group LLC
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser alignment
- Quality Control
- Testing: Dyno testing, Pressure testing, Thermal cyclinginspection: Dimensional checks, Material verification, Final assembly audit
- Sustainability Practices
-
- Recycled materials
- Waste reduction
- Energy-efficient manufacturing
- Production Metrics
- Units Per Day: 500Defect Rate: 0.1%Lead Time: 14 days
Service Information for as66 transmission Service
Maintenance and service requirements specific to this component
- Fluid and filter replacement
- Seal and gasket inspection
- Shift linkage adjustment
- Cooling system check
- Diagnostic scan for error codes
Ensure proper fluid type and fill level
- Transmission flush
- Clutch pack inspection
- Torque converter check
- Mounting hardware inspection
- Electrical connections check
Use specialized tools for clutch inspection
- Complete transmission overhaul
- Replace worn gears and bearings
- Rebuild torque converter
- Replace all seals and gaskets
- Full system calibration
Requires certified technician and factory tools
Common Questions
Find answers to common questions about torque specifications
Q1 Is the AS66 transmission compatible with all 2008-2015 Ram 5500 models?
Is the AS66 transmission compatible with all 2008-2015 Ram 5500 models?
The AS66 transmission is specifically designed for the 2008-2015 Ram 5500 models with the 6.7L Cummins diesel engine. It is not compatible with models featuring other engine types. Ensure your vehicle’s VIN matches the compatibility list provided by the manufacturer. Modifications may be required for certain configurations, such as drivetrain or towing packages, so verify with a certified technician before installation.
Q2 What are the maintenance requirements for the AS66 transmission?
What are the maintenance requirements for the AS66 transmission?
The AS66 transmission requires regular maintenance to ensure optimal performance. This includes fluid and filter changes every 30,000 to 50,000 miles, depending on usage. Heavy towing or severe driving conditions may necessitate more frequent service. Inspect for leaks, worn components, and software updates during routine maintenance. Always use manufacturer-recommended fluids and parts to avoid voiding warranties or causing damage.
Q3 How do I install or replace the AS66 transmission in my Ram 5500?
How do I install or replace the AS66 transmission in my Ram 5500?
Installing or replacing the AS66 transmission involves several steps: 1) Disconnect the battery and remove the driveshaft. 2) Drain the transmission fluid and disconnect wiring harnesses and cooler lines. 3) Support the transmission with a jack and remove mounting bolts. 4) Carefully lower and remove the old transmission. 5) Install the new AS66 transmission, ensuring proper alignment. 6) Reconnect all components, refill with fluid, and test for leaks. Always refer to the service manual for detailed instructions.
Q4 What should I do if my AS66 transmission is not shifting properly?
What should I do if my AS66 transmission is not shifting properly?
If your AS66 transmission is not shifting properly, start by checking the fluid level and condition. Low or contaminated fluid can cause shifting issues. Inspect for leaks or damaged wiring. Use a diagnostic tool to scan for error codes, which can indicate sensor or solenoid problems. If no obvious issues are found, consult a certified technician for further diagnosis and repair. Avoid driving the vehicle if severe symptoms persist to prevent further damage.
Q5 How can I optimize the performance of my AS66 transmission?
How can I optimize the performance of my AS66 transmission?
To optimize the AS66 transmission’s performance, ensure proper fluid levels and use manufacturer-recommended fluids. Regularly update the transmission control module (TCM) software for improved shifting and efficiency. Avoid excessive towing or abrupt driving habits. Install an auxiliary cooler if frequently towing heavy loads. Additionally, consider upgrading to high-performance components, such as shift kits or reinforced parts, for enhanced durability under demanding conditions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
AS66 Transmission Service Manual
Coming SoonDetailed guide for servicing and maintaining the AS66 transmission, including troubleshooting, repair procedures, and technical specifications.
AS66 Transmission Technical Bulletin
Coming SoonLatest updates and technical bulletins for the AS66 transmission, addressing known issues, recalls, and software updates.
AS66 Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the AS66 transmission, including part numbers and compatibility details.
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Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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