RAM Ram 4500 2016-present Fuel System Specifications
RAM Ram 4500 2016-present

RAM Ram 4500 2016-present Fuel System Specifications

Discover the detailed fuel specifications for the 2016-Present Ram 4500, including fuel type, tank capacity, economy, and emission standards. Essential for maintenance, performance optimization, and compliance.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2016-Present Ram 4500. It covers key aspects such as fuel type, capacity, efficiency, and emissions. Designed for owners, technicians, and enthusiasts, this guide helps you understand the fuel-related features of the vehicle. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality to locate specific fuel-related terms or features. Enter keywords like 'fuel capacity' or 'emissions' to find relevant sections quickly.

Navigate through the document using the section titles in the table of contents. Each section is organized into subsections for easy access to detailed information.

Key Specifications

Fuel Type

Diesel

Fuel Capacity (Std.)

31 gallons

Fuel Efficiency

12-15 MPG

DEF Tank Capacity

7.5 gallons

Emissions Standard

EPA Tier 3

Available Specifications

Fuel Type and Requirements

This section outlines the type of fuel recommended for the Ram 4500 and any specific requirements to ensure optimal performance and longevity of the engine.

Recommended Fuel Type
  • Diesel fuel is required for the Ram 4500.
  • Use Ultra-Low Sulfur Diesel (ULSD) with a maximum of 15 ppm sulfur.
  • Avoid using biodiesel blends above 5% (B5).
  • Ensure fuel meets ASTM D975 specifications.
Fuel Additives
  • Use only approved diesel fuel additives.
  • Additives should meet Cummins CES 14603 standards.
  • Avoid additives with alcohol or silicone.
  • Regular use of additives can help maintain fuel system cleanliness.

Fuel Capacity and Efficiency

This section provides details on the fuel tank capacity and the vehicle's fuel efficiency, helping you plan for long trips and understand operating costs.

Fuel Tank Capacity
  • Standard fuel tank capacity is 31 gallons.
  • Optional 50-gallon fuel tank available.
  • Dual fuel tanks available on some configurations.
  • Total capacity depends on the selected configuration.
Fuel Efficiency
  • Average fuel economy is 12-15 MPG.
  • Efficiency varies based on load and driving conditions.
  • Highway driving typically yields better fuel economy.
  • Regular maintenance improves fuel efficiency.

Emissions and Environmental Impact

This section covers the emissions standards and environmental features of the Ram 4500, including its compliance with regulations and eco-friendly technologies.

Emissions Standards
  • Complies with EPA Tier 3 emissions standards.
  • Equipped with a Diesel Particulate Filter (DPF).
  • Includes Selective Catalytic Reduction (SCR) system.
  • Uses Diesel Exhaust Fluid (DEF) to reduce NOx emissions.
Environmental Features
  • Reduced greenhouse gas emissions compared to older models.
  • Advanced exhaust after-treatment system.
  • DEF tank capacity is 7.5 gallons.
  • Regular DEF refills are required for optimal performance.

Component Specifications

Overview

Type
Diesel
Configuration
Turbocharged V8
Platform
Heavy-duty truck
Material
Ultra-low sulfur diesel (ULSD)
Location
Fuel tank integrated into chassis

Dimensions

Tank Capacity
50 gallons (189 liters)
Fuel Line Diameter
0.5 inches (12.7 mm)
Fuel Filter Size
4.5 inches x 3 inches (114 mm x 76 mm)
injector Spray Angle
150 degrees
Fuel Pump Pressure
29,000 psi (2000 bar)
Fuel Rail Length
24 inches (610 mm)
Tank Weight When Full
340 lbs (154 kg)

Materials

Tank
High-density polyethylene (HDPE)
Fuel Lines
Reinforced synthetic rubber with steel braiding
injectors
Stainless steel with ceramic tips
Fuel Filter
Cellulose and synthetic media
Fuel Pump
Aluminum housing with stainless steel internals

Features

Fuel Delivery
  • High-pressure common rail system
  • Direct injection technology
  • Variable displacement fuel pump
  • Precision injectors with multiple spray patterns
Efficiency
  • Advanced combustion control
  • Exhaust gas recirculation (EGR)
  • Selective catalytic reduction (SCR)
  • Diesel particulate filter (DPF)
Monitoring
  • Real-time fuel consumption display
  • Low fuel warning system
  • Fuel filter restriction sensor
  • Water-in-fuel sensor
Safety
  • Rollover fuel shutoff valve
  • Impact-resistant fuel tank
  • Leak detection system
  • Vapor recovery system
Environmental
  • Compliant with EPA Tier 4 emissions standards
  • Compatible with biodiesel blends up to B20
  • Closed crankcase ventilation system
  • Low evaporative emissions design

Safety Features

Tank Protection
  • Impact-resistant construction
  • Internal baffles to prevent sloshing
  • Corrosion-resistant coating
Fire Prevention
  • Automatic fuel shutoff in crash situations
  • Flame arrestor in fuel tank vent
  • Heat shields around fuel lines
Leak Prevention
  • Double-walled fuel lines
  • Quick-connect fittings with O-ring seals
  • Pressure-tested fuel system components

Comfort Features

Noise Reduction
  • Quiet diesel combustion technology
  • Sound-deadening fuel pump design
  • Vibration-dampening fuel rail mounts
Driving Experience
  • Smooth power delivery
  • Instant throttle response
  • Reduced turbo lag
Maintenance
  • Easy-access fuel filter
  • Drain valve for water separation
  • Clear fuel level indicator

Accessories

Fuel Additives
  • Cetane boosters
  • Fuel system cleaners
  • Anti-gel additives
  • Water dispersants
Monitoring
  • Aftermarket fuel flow meters
  • Diesel exhaust fluid (DEF) level sensors
  • Fuel pressure gauges
Storage
  • Auxiliary fuel tanks
  • Fuel transfer pumps
  • Fuel canisters with spill-proof spouts

Maintenance

Service interval
15,000 miles or 12 months
Service Items
  • Fuel filter replacement
  • Water separator draining
  • Fuel system inspection
  • Injector cleaning
  • Fuel tank vent check
  • Fuel line integrity check
Maintenance Notes
Use only ultra-low sulfur diesel (ULSD) meeting ASTM D975 specifications

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Fuel system components excluding wear items
Powertrain
Miles: 60,000
Years: 5
Coverage: Fuel pump and injectors
Emissions
Miles: 50,000
Years: 5
Coverage: SCR system and DPF
Corrosion
Miles: 100,000
Years: 5
Coverage: Fuel tank and lines

Production Details

Manufacturer
FCA US LLC
Manufacturing Process
  • Robotic fuel tank molding
  • Precision CNC machining of injectors
  • Automated fuel system assembly
  • Laser welding of fuel rails
Quality Control
Pressure Testing: All fuel system components
Leak Detection: 100% of assembled systems
Performance Verification: Each injector tested
Sustainability
  • Recycled materials in fuel tank construction
  • Closed-loop manufacturing processes
  • Waste reduction initiatives
  • Energy-efficient production facilities
Production Metrics
Annual Capacity: 50,000 units
Defect Rate: <0.1%
Energy Consumption: 15 kWh per unit

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

15,000
12
  • Replace fuel filter
  • Drain water separator
  • Inspect fuel lines for leaks
  • Check fuel tank mounting
  • Verify fuel pressure
  • Inspect injector operation

Use only OEM-approved fuel filters

30,000
24
  • Perform fuel system cleaning
  • Check fuel pump operation
  • Inspect SCR system
  • Verify DEF tank level sensor
  • Test fuel pressure regulator

Requires specialized diagnostic equipment

60,000
48
  • Replace fuel pump if necessary
  • Clean or replace injectors
  • Inspect and clean DPF
  • Replace fuel tank vent valve
  • Perform complete fuel system pressure test

Major service requiring dealership-level tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the fuel specifications for the 2016-Present Ram 4500?

The 2016-Present Ram 4500 is designed to run on diesel fuel with a minimum cetane rating of 40. It is compatible with ultra-low sulfur diesel (ULSD) containing no more than 15 ppm sulfur. Biodiesel blends up to B20 (20% biodiesel, 80% petroleum diesel) are also acceptable. Always refer to the owner's manual for specific fuel requirements and avoid using gasoline or improper fuel blends to prevent engine damage.

Q2

What are the maintenance requirements for the Ram 4500's fuel system?

The Ram 4500's fuel system requires regular maintenance, including fuel filter replacement every 15,000 to 30,000 miles, depending on driving conditions. Inspect the fuel lines and connections for leaks or damage during routine service. Use only recommended fuel additives to maintain injector cleanliness. Diesel particulate filter (DPF) maintenance may also be required, including regeneration cycles as indicated by the vehicle's onboard diagnostics.

Q3

How do I replace the fuel filter on a Ram 4500?

To replace the fuel filter on a Ram 4500, first, locate the filter housing, typically found near the engine. Relieve fuel system pressure by disconnecting the fuel pump relay and running the engine until it stalls. Remove the filter housing cap, replace the old filter with a new one, and ensure proper sealing. Reconnect the fuel pump relay and prime the system by cycling the ignition key. Always follow the detailed steps in the owner's manual for your specific model year.

Q4

What should I do if my Ram 4500 experiences fuel system issues?

If your Ram 4500 experiences fuel system issues, such as poor performance or warning lights, start by checking the fuel filter for clogs and replacing it if necessary. Inspect the fuel lines for leaks or damage. Use a diagnostic tool to read error codes from the onboard computer. Common issues include air in the fuel system, clogged injectors, or a failing fuel pump. If problems persist, consult a certified technician for further diagnosis.

Q5

How can I optimize the fuel efficiency of my Ram 4500?

To optimize fuel efficiency, maintain proper tire pressure, use high-quality diesel fuel, and avoid excessive idling. Regularly replace air and fuel filters to ensure optimal engine performance. Use cruise control on highways to maintain consistent speeds. Reduce vehicle weight by removing unnecessary cargo. Additionally, follow the recommended maintenance schedule to keep the engine and fuel system in peak condition.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Ram 4500 Owner's Manual

Coming Soon

Comprehensive guide covering operation, maintenance, and troubleshooting for the 2016-Present Ram 4500.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Latest updates and fixes for the Ram 4500 fuel system, including software updates and component replacements.

Ram 4500 Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the Ram 4500, including fuel system components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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