RAM Ram 4500 2016-present Exhaust Specifications
RAM Ram 4500 2016-present

RAM Ram 4500 2016-present Exhaust Specifications

Explore the detailed exhaust system specifications for the 2016-Present Ram 4500. Learn about exhaust pipe dimensions, muffler design, catalytic converter type, and emission standards compliance. Essential for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed exhaust specifications for the 2016-Present RAM 4500. It is designed to assist users in understanding the exhaust system's components, features, and technical details. The content is organized into sections for easy navigation, and a quick reference table is included for key specifications. Use the search and navigation instructions to find specific information efficiently.

How to Use

Use the search bar to enter keywords related to the exhaust system. This will highlight relevant sections and details. Ensure your search terms are specific, such as 'catalytic converter' or 'muffler,' for accurate results.

Scroll through the sections to find the information you need. Each major section is labeled with a title and description. Click on subsections to view detailed technical points. Use the quick reference table for a summary of key specifications.

Key Specifications

Exhaust Pipe Diameter

3.5 inches

Catalytic Converter Type

Three-way catalytic converter

Muffler Material

Stainless steel

Emission Standards

EPA Tier 3 compliant

Exhaust System Warranty

5 years / 60,000 miles

Available Specifications

Exhaust System Components

This section covers the primary components of the RAM 4500's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail to provide a comprehensive understanding of its function and importance.

Exhaust Manifold
  • Made of durable cast iron or stainless steel
  • Collects exhaust gases from the engine cylinders
  • Designed to withstand high temperatures
  • Ensures efficient gas flow to the catalytic converter
Catalytic Converter
  • Reduces harmful emissions by converting gases into less toxic substances
  • Contains a ceramic or metallic catalyst core
  • Complies with EPA emission standards
  • Requires periodic inspection for optimal performance

Exhaust System Performance

This section focuses on the performance aspects of the RAM 4500's exhaust system, including airflow efficiency, noise reduction, and emission control. It highlights the engineering behind achieving optimal performance and compliance with regulations.

Airflow Efficiency
  • Optimized pipe diameter for minimal backpressure
  • Smooth interior surfaces to reduce turbulence
  • Designed for maximum engine power output
  • Ensures consistent performance under heavy loads
Noise Reduction
  • Advanced muffler design for quieter operation
  • Sound-dampening materials integrated into the system
  • Reduces cabin noise for a comfortable driving experience
  • Balances noise reduction with performance

Maintenance and Care

This section provides guidelines for maintaining the RAM 4500's exhaust system. It includes tips for inspection, cleaning, and troubleshooting common issues to ensure longevity and reliability.

Regular Inspection
  • Check for rust or corrosion on pipes and components
  • Inspect hangers and brackets for wear or damage
  • Look for leaks at joints and connections
  • Schedule professional inspections annually
Cleaning and Protection
  • Use a wire brush to remove surface rust
  • Apply high-temperature paint to prevent corrosion
  • Clean the catalytic converter to maintain efficiency
  • Avoid harsh chemicals that could damage components

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear Exit
Platform
Heavy Duty Truck
Material
Stainless Steel
Location
Underbody

Dimensions

Diameter
4 inches (101.6 mm)
Length
120 inches (3048 mm)
Tailpipe Diameter
5 inches (127 mm)
Tailpipe Length
24 inches (609.6 mm)
Muffler Length
36 inches (914.4 mm)
Muffler Diameter
10 inches (254 mm)
Clearance
12 inches (304.8 mm)

Materials

Pipes
Stainless Steel
Muffler
Aluminized Steel
Catalytic Converter
Ceramic Substrate
Clamps
Galvanized Steel

Features

Performance
  • Reduced Backpressure
  • Enhanced Airflow
  • Improved Fuel Efficiency
Durability
  • Corrosion Resistance
  • High-Temperature Tolerance
  • Impact Resistance
Design
  • Polished Finish
  • Dual Tailpipes
  • OEM Fitment
Emission Control
  • Catalytic Converter
  • Oxygen Sensor Compatibility
  • Low Emissions

Safety Features

Heat Protection
  • Heat Shields
  • Thermal Insulation
Structural integrity
  • Reinforced Mounts
  • Vibration Dampening
Emission Safety
  • Sealed Joints
  • Low Carbon Monoxide Emissions

Comfort Features

Noise Reduction
  • Quiet Muffler Design
  • Sound Dampening Materials
Vibration Control
  • Flexible Joints
  • Rubber Mounts
Aesthetics
  • Polished Tailpipes
  • Sleek Design

Accessories

Mounting
  • Exhaust Hangers
  • Clamps
  • Brackets
Performance
  • Exhaust Tips
  • Performance Mufflers
  • Headers
Protection
  • Heat Shields
  • Underbody Guards

Maintenance

Service interval
Every 30,000 miles (48,280 km) or 24 months
Service Items
  • Inspect for leaks
  • Check for corrosion
  • Tighten clamps
  • Inspect mounts
  • Clean tailpipes
Maintenance Notes
Regular inspection ensures longevity and performance.

Warranty

Standard Warranty
3 years / 36,000 miles
Emission Warranty
8 years / 80,000 miles
Corrosion Warranty
5 years / Unlimited miles
Extended Warranty
Available up to 10 years / 120,000 miles
Warranty Terms
Coverage excludes damage from misuse or extreme conditions.

Production Details

Manufacturer
Mopar
Manufacturing Process
  • Laser Cutting
  • Robotic Welding
  • Quality Testing
Quality Control
Material inspection: Pass/Fail
Leak Testing: Pressure Test
Fitment Check: OEM Standards
Sustainability Practices
  • Recycled Materials
  • Eco-Friendly Coatings
  • Low Waste Production
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000 miles (48,280 km)
24 months
  • Inspect for leaks
  • Check for corrosion
  • Tighten clamps
  • Inspect mounts
  • Clean tailpipes

Regular inspection ensures longevity and performance.

60,000 miles (96,560 km)
48 months
  • Replace gaskets
  • Inspect catalytic converter
  • Check oxygen sensors
  • Inspect heat shields

Special tools may be required for sensor checks.

100,000 miles (160,934 km)
84 months
  • Replace muffler
  • Inspect entire exhaust system
  • Check for structural integrity
  • Perform emission test

Critical to ensure compliance with emission standards.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the compatibility of the exhaust system for the 2016-Present Ram 4500?

The exhaust system for the 2016-Present Ram 4500 is specifically designed to fit models within this year range. It is compatible with both diesel and gasoline engine configurations, ensuring optimal performance and emissions compliance. The system includes components such as the muffler, catalytic converter, and tailpipe, all engineered to meet OEM specifications. Always verify your vehicle's engine type and model year before purchasing to ensure proper fitment.

Q2

What are the maintenance requirements for the Ram 4500 exhaust system?

Regular maintenance of the Ram 4500 exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Clean the exterior surfaces to prevent corrosion. Check the hangers and brackets for wear and tighten any loose connections. For diesel engines, ensure the Diesel Particulate Filter (DPF) is functioning correctly. Follow the manufacturer's guidelines for replacing worn-out components to maintain optimal performance and emissions standards.

Q3

How do I install or replace the exhaust system on a Ram 4500?

To install or replace the exhaust system on a Ram 4500, start by safely lifting the vehicle using a jack and jack stands. Remove the old exhaust components, including the muffler, catalytic converter, and tailpipe, by loosening clamps and bolts. Install the new system in reverse order, ensuring all connections are secure and gaskets are properly seated. Tighten all hardware to the manufacturer's torque specifications. Test the system for leaks by running the engine and inspecting for exhaust gas escape.

Q4

What should I do if my Ram 4500 exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling, hissing, or excessive vibration, often indicate loose components, leaks, or internal damage. Inspect the system for loose clamps, broken hangers, or holes in the pipes. Tighten or replace any damaged parts. If the noise persists, check the muffler and catalytic converter for internal failures. In diesel models, ensure the DPF is not clogged. Consult a professional mechanic if the issue remains unresolved.

Q5

How can I optimize the performance of my Ram 4500 exhaust system?

To optimize the performance of your Ram 4500 exhaust system, consider upgrading to a high-flow catalytic converter and performance muffler for improved exhaust flow. Regularly clean and inspect the system to prevent blockages and corrosion. For diesel engines, use high-quality fuel and additives to reduce soot buildup in the DPF. Ensure all connections are tight and gaskets are in good condition to maintain proper backpressure and enhance engine efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2016-Present Ram 4500 Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system, including troubleshooting and replacement procedures.

Technical Service Bulletin for Ram 4500 Exhaust System Updates

Coming Soon

This bulletin outlines the latest updates and fixes for the Ram 4500 exhaust system, including recalls and performance enhancements.

Ram 4500 Exhaust System Parts Catalog

Coming Soon

This catalog lists all available parts and accessories for the Ram 4500 exhaust system, including OEM and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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