RAM Ram 4500 2016-present Electrical Specifications
RAM Ram 4500 2016-present

RAM Ram 4500 2016-present Electrical Specifications

Explore the detailed electrical specifications for the 2016-Present RAM 4500, including battery capacity, alternator output, wiring diagrams, and fuse box layouts. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed electrical specifications for the 2016-Present RAM 4500. It is designed to assist users in understanding the vehicle's electrical systems, including the battery, alternator, wiring, and other components. The guide is organized into sections for easy navigation and includes a quick reference for key specifications. Use the search and navigation instructions to efficiently find the information you need.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords related to the electrical system, such as 'battery' or 'alternator,' to find relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains detailed subsections for easy reference.

Key Specifications

Battery Voltage

12 volts

Alternator Output

220 amps

Fuse Ratings

5A to 40A

Battery CCA

850

Reserve Capacity

120 minutes

Available Specifications

Battery System

The battery system in the RAM 4500 is designed for reliability and long-term performance. This section covers the specifications, maintenance, and troubleshooting tips for the vehicle's battery.

Battery Specifications
  • 12-volt lead-acid battery
  • Cold Cranking Amps (CCA): 850
  • Reserve Capacity (RC): 120 minutes
  • Battery life expectancy: 4-5 years
  • Maintenance-free design
  • Positive and negative terminals clearly marked
Battery Maintenance
  • Regularly check battery terminals for corrosion
  • Ensure tight and secure connections
  • Inspect battery case for cracks or leaks
  • Keep battery clean and free of debris
  • Test battery voltage periodically

Alternator System

The alternator is crucial for charging the battery and powering the vehicle's electrical systems. This section provides details on the alternator's specifications, operation, and maintenance.

Alternator Specifications
  • Output: 220 amps
  • Voltage: 14 volts
  • Belt-driven design
  • Built-in voltage regulator
  • High-efficiency cooling system
Alternator Maintenance
  • Inspect alternator belt for wear and tension
  • Check for unusual noises during operation
  • Test alternator output voltage periodically
  • Ensure proper grounding of the alternator
  • Replace alternator if output drops below 13.5 volts

Wiring and Electrical Components

The RAM 4500 features a robust wiring system and various electrical components to ensure reliable operation. This section covers the wiring harness, fuses, and other electrical parts.

Wiring Harness
  • High-quality, durable materials
  • Color-coded wires for easy identification
  • Shielded cables to reduce interference
  • Designed for easy installation and repair
  • Resistant to heat and abrasion
Fuses and Relays
  • Centralized fuse box location
  • Clear labeling for each fuse and relay
  • Easy access for inspection and replacement
  • Fuse ratings range from 5A to 40A
  • Relays designed for high current applications

Component Specifications

Overview

Type
12-volt electrical system
Configuration
dual battery setup
Platform
RAM Heavy Duty
Material
copper wiring
Location
under hood and cab

Dimensions

Battery Length
10.5 in (26.67 cm)
Battery Width
7 in (17.78 cm)
Battery Height
8.5 in (21.59 cm)
Alternator Diameter
5.75 in (14.6 cm)
Alternator Length
9.25 in (23.5 cm)
Wire Gauge
4 AWG
Fuse Box Length
12 in (30.48 cm)
Fuse Box Width
8 in (20.32 cm)

Materials

Battery Case
polypropylene
Alternator Housing
aluminum
Wiring Insulation
PVC
Fuse Box
thermoplastic
Terminals
lead alloy

Features

Power Distribution
  • dual battery isolation
  • high-output alternator
  • smart charging system
Lighting
  • LED headlights
  • LED taillights
  • LED fog lights
  • interior LED lighting
Safety
  • automatic load shed
  • battery protection system
  • short circuit protection
Convenience
  • remote keyless entry
  • power windows
  • power locks
Technology
  • Bluetooth connectivity
  • USB charging ports
  • 12V power outlets

Safety Features

Electrical Protection
  • fuse protection
  • circuit breakers
  • ground fault detection
Battery Safety
  • battery thermal protection
  • overcharge protection
Wiring Safety
  • heat-resistant insulation
  • corrosion-resistant terminals

Comfort Features

Climate Control
  • dual-zone automatic climate control
  • rear HVAC controls
Seating
  • heated seats
  • ventilated seats
Entertainment
  • touchscreen display
  • premium audio system
Lighting
  • ambient interior lighting
  • automatic headlights

Accessories

Lighting
  • LED light bar
  • auxiliary reverse lights
  • underbody LED strips
Power
  • inverter
  • additional battery kit
  • solar charging kit
Technology
  • dash cam
  • GPS navigation system
  • wireless charging pad

Maintenance

Service interval
Every 20,000 miles or 12 months
Service Items
  • battery terminal cleaning
  • alternator belt inspection
  • fuse inspection
  • ground connections check
  • wire harness inspection
Maintenance Notes
Use only OEM parts for replacements to ensure compatibility and safety.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: bumper to bumper
Powertrain
Miles: 100,000
Years: 5
Coverage: engine, transmission, drivetrain
Corrosion
Miles: 100,000
Years: 5
Coverage: perforation from corrosion
Emissions
Miles: 80,000
Years: 8
Coverage: emissions control components

Production Details

Manufacturer
Stellantis
Manufacturing Process
  • automated assembly
  • precision wiring
  • quality testing
Quality Control
Testing: electrical load testing
inspection: visual and functional inspection
Certification: ISO 9001 certified
Sustainability Practices
  • recyclable materials
  • energy-efficient manufacturing
  • waste reduction programs
Production Metrics
Units Per Year: 50,000
Defect Rate: less than 0.5%
Production Time: 2 hours per vehicle

Service Information for electrical Service

Maintenance and service requirements specific to this component

20,000
12
  • inspect battery terminals
  • check alternator belt
  • test battery charge
  • inspect wiring harness
  • verify fuse integrity

Ensure all connections are clean and tight to prevent electrical issues.

40,000
24
  • test alternator output
  • inspect ground connections
  • check for corrosion
  • verify charging system operation
  • test starter motor

Use a multimeter to verify proper voltage levels across all components.

100,000
60
  • replace battery if necessary
  • inspect and replace alternator if needed
  • check all wiring for wear
  • test all electrical systems
  • verify proper operation of all sensors

At this interval, consider replacing components showing signs of wear to prevent future failures.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the electrical system specifications for the 2016-Present Ram 4500?

The 2016-Present Ram 4500 features a 12-volt electrical system with a high-output alternator, typically rated at 220 amps, to support heavy-duty applications. It includes a dual-battery setup for enhanced reliability, especially in diesel models. The vehicle is compatible with standard and optional electrical accessories, such as trailer brake controllers and auxiliary lighting. Always verify compatibility with your specific model year and configuration before adding aftermarket components.

Q2

What maintenance is required for the Ram 4500's electrical system?

Regular maintenance for the Ram 4500's electrical system includes inspecting and cleaning battery terminals, checking alternator output, and ensuring all wiring and connections are secure. The battery should be tested annually, and the alternator belt inspected for wear. Additionally, fuses and relays should be checked for functionality. Follow the manufacturer's recommended service intervals, typically outlined in the owner's manual, to maintain optimal performance.

Q3

How do I replace the battery in a Ram 4500?

To replace the battery in a Ram 4500, first, turn off the engine and disconnect the negative terminal, followed by the positive terminal. Remove any hold-down clamps or brackets securing the battery. Carefully lift the battery out of the tray. Place the new battery in the tray, secure it with the hold-down clamps, and reconnect the positive terminal first, then the negative terminal. Ensure all connections are tight and secure before starting the vehicle.

Q4

What should I do if my Ram 4500's electrical system malfunctions?

If your Ram 4500's electrical system malfunctions, start by checking the battery connections for corrosion or looseness. Test the battery voltage and alternator output to ensure they are within specifications. Inspect fuses and relays for signs of failure. If the issue persists, use a diagnostic scanner to check for error codes in the vehicle's computer system. For complex issues, consult a certified technician to avoid further damage.

Q5

How can I optimize the electrical system performance in my Ram 4500?

To optimize the electrical system performance in your Ram 4500, ensure the battery is fully charged and in good condition. Use high-quality components and accessories that match the vehicle's specifications. Regularly inspect and clean electrical connections to prevent corrosion. Consider upgrading to a high-output alternator if you frequently use power-hungry accessories. Properly maintain the charging system and follow the manufacturer's guidelines for optimal performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Ram 4500 Owner's Manual

Coming Soon

Comprehensive guide covering operation, maintenance, and troubleshooting for the 2016-Present Ram 4500.

Technical Service Bulletin: Electrical System Updates

Coming Soon

Latest updates and fixes for the Ram 4500's electrical system, including common issues and solutions.

Ram 4500 Parts and Accessories Catalog

Coming Soon

Detailed catalog of genuine parts and accessories for the 2016-Present Ram 4500, including electrical components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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