RAM Ram 3500 2010-2018 Exhaust Specifications
RAM Ram 3500 2010-2018

RAM Ram 3500 2010-2018 Exhaust Specifications

Explore detailed exhaust system specifications for the 2010-2018 Ram 3500, including catalytic converter, muffler, tailpipe, and exhaust manifold details. Perfect for maintenance, repair, or performance upgrades.

Updated

Overview Specifications

This document provides detailed exhaust specifications for the 2010-2018 Ram 3500. It covers key components, materials, dimensions, and performance characteristics of the exhaust system. Whether you're a mechanic, enthusiast, or owner, this guide will help you understand the exhaust system's design and functionality. Use the search and navigation features to quickly find specific information or browse through the sections for a comprehensive overview.

How to Use

Use the search bar to enter keywords like 'diameter', 'material', or 'emissions' to locate specific details about the exhaust system. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.

Key Specifications

Pipe Diameter

3.5 inches

Exhaust Material

Stainless Steel

Sound Level

75 dB

Emission Standard

EPA Tier 2

Weight

45 lbs

Available Specifications

Exhaust System Components

This section outlines the primary components of the Ram 3500's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Learn about their roles, materials, and compatibility across different model years.

Exhaust Manifold
  • Made of cast iron or stainless steel
  • Designed for durability and heat resistance
  • Directs exhaust gases from the engine to the catalytic converter
  • Compatible with both diesel and gasoline engines
Catalytic Converter
  • Reduces harmful emissions by converting pollutants
  • Constructed with ceramic or metallic substrate
  • Includes oxygen sensors for efficiency monitoring
  • Meets EPA and CARB emission standards

Exhaust System Dimensions

This section provides precise measurements for the exhaust system, including pipe diameter, length, and routing. Use this information for replacements, modifications, or upgrades.

Pipe Diameter
  • Standard diameter of 3.5 inches for diesel models
  • Gasoline models feature a 2.75-inch diameter
  • Larger diameter improves airflow and performance
  • Custom diameters available for aftermarket systems
Routing and Length
  • Tailpipe extends to the rear bumper
  • Single exhaust system for most models
  • Dual exhaust available on high-performance trims
  • Total length varies by cab configuration

Performance and Maintenance

Understand the performance characteristics and maintenance requirements of the Ram 3500's exhaust system. This section covers sound levels, efficiency, and tips for longevity.

Sound Levels
  • Muffler designed for reduced noise output
  • Diesel models produce a deeper tone
  • Aftermarket options available for louder exhaust notes
  • Complies with federal noise regulations
Maintenance Tips
  • Inspect for rust and corrosion annually
  • Replace gaskets and seals as needed
  • Check for leaks using a smoke test
  • Clean oxygen sensors for optimal performance

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear Exit
Platform
Heavy Duty Truck
Material
Stainless Steel
Location
Underbody

Dimensions

Diameter
3.5 inches (88.9 mm)
Length
120 inches (3048 mm)
Tailpipe Length
18 inches (457.2 mm)
Muffler Length
24 inches (609.6 mm)
Catalyst Length
12 inches (304.8 mm)
Pipe Thickness
0.12 inches (3 mm)
Hanger Spacing
36 inches (914.4 mm)

Materials

Pipes
Stainless Steel
Muffler
Aluminized Steel
Catalyst
Ceramic Substrate
Hangers
Rubber
Clamps
Stainless Steel

Features

Performance
  • Reduced backpressure
  • Enhanced airflow
  • Improved horsepower
  • Better fuel efficiency
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Noise Reduction
  • Chambered muffler design
  • Sound-dampening materials
  • Tuned exhaust note
installation
  • Bolt-on design
  • Pre-bent pipes
  • Adjustable clamps
Emissions
  • Catalytic converter
  • O2 sensor compatibility
  • EPA compliant

Safety Features

Heat Protection
  • Heat shields
  • Insulated pipes
Structural integrity
  • Reinforced hangers
  • Secure clamps
Emissions Compliance
Meets EPA standards

Comfort Features

Noise Level
Quiet operation
Vibration Reduction
Rubber hangers
Heat Management
Underbody heat shields
installation Ease
Bolt-on components

Accessories

Performance
  • High-flow catalytic converter
  • Performance muffler
  • Exhaust tip
Maintenance
  • Exhaust hangers
  • Clamp kit
  • Gasket set
Appearance
  • Chrome exhaust tip
  • Polished muffler
  • Custom exhaust wrap

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and clamps
  • Clean exhaust tips
  • Inspect catalytic converter
  • Check O2 sensors
Maintenance Notes
Regular inspection prevents corrosion and ensures optimal performance.

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Manufacturer defects
Corrosion Warranty
Miles: 100,000
Years: 5
Coverage: Perforation due to rust
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Installation defects
Performance Warranty
Miles: 50,000
Years: 4
Coverage: Maintains specified performance

Production Details

Manufacturer
Ram Trucks
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% visual and functional inspection
Testing: Pressure and leak testing
Sustainability Practices
  • Recycled materials
  • Efficient manufacturing
  • Low emissions production
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.01%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and clamps for wear
  • Clean exhaust tips
  • Inspect catalytic converter for damage
  • Check O2 sensors for proper function

Ensure all components are securely fastened and free of corrosion.

60,000
48
  • Replace exhaust hangers if necessary
  • Tighten all clamps
  • Inspect muffler for damage
  • Check for exhaust system alignment
  • Test emissions performance

Use torque wrench for clamps to ensure proper tightness.

100,000
84
  • Replace catalytic converter if needed
  • Inspect entire exhaust system for wear
  • Replace O2 sensors if faulty
  • Check for exhaust system leaks
  • Perform emissions test

Critical to replace worn components to maintain performance and compliance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2010-2018 Ram 3500 models?

This exhaust system is designed to be compatible with all 2010-2018 Ram 3500 models, including both diesel and gasoline engines. It is engineered to fit the factory mounting points and meet OEM specifications. However, it is recommended to verify compatibility with your specific engine type and configuration before purchase. Some aftermarket modifications or accessories may require additional adapters or adjustments for proper installation.

Q2

What maintenance is required for the Ram 3500 exhaust system?

Regular maintenance for the Ram 3500 exhaust system includes inspecting for rust, corrosion, or damage, especially in harsh weather conditions. Cleaning the exterior with a mild detergent and water can prevent buildup. Additionally, check for loose clamps, hangers, or leaks, and tighten or replace components as needed. For diesel models, ensure the diesel particulate filter (DPF) is functioning correctly and follow the manufacturer's guidelines for cleaning or replacement.

Q3

How do I install or replace the exhaust system on a Ram 3500?

To install or replace the exhaust system, first, safely lift the vehicle using a jack and secure it with jack stands. Remove the old exhaust by loosening the clamps, hangers, and bolts. Align the new exhaust system with the factory mounting points, ensuring proper fitment. Secure all connections with new clamps and bolts, and double-check for leaks. Tighten all components evenly to avoid misalignment. Always refer to the installation manual for specific torque specifications and safety precautions.

Q4

What should I do if my Ram 3500 exhaust system is making unusual noises?

Unusual noises from the exhaust system often indicate loose components, leaks, or damage. First, inspect the exhaust for visible issues such as cracks, holes, or loose clamps. Tighten any loose connections and replace damaged parts. If the noise persists, check the hangers and mounts for wear or misalignment. A rattling noise may indicate a failing catalytic converter or muffler, which should be inspected by a professional. Addressing these issues promptly can prevent further damage.

Q5

How can I optimize the performance of my Ram 3500 exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or a performance muffler for improved exhaust flow. Regularly inspect and clean the system to prevent blockages. For diesel models, ensure the DPF and EGR systems are functioning efficiently. Proper tuning and alignment of the exhaust components can also enhance performance. Avoid excessive idling and maintain the engine to reduce strain on the exhaust system, ensuring longevity and peak efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Ram 3500 Exhaust System Service Manual

Coming Soon

Detailed service manual covering installation, maintenance, and troubleshooting for the 2010-2018 Ram 3500 exhaust system.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Latest updates and revisions for the Ram 3500 exhaust system, including compatibility and performance improvements.

Ram 3500 Exhaust Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket exhaust parts for the 2010-2018 Ram 3500, including diagrams and part numbers.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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