RAM Ram 3500 2010-2018 Emissions & Sensors Specifications
RAM Ram 3500 2010-2018

RAM Ram 3500 2010-2018 Emissions & Sensors Specifications

Explore the emissions sensors specifications for the 2010-2018 Ram 3500, including oxygen sensors, NOx sensors, particulate matter sensors, and exhaust gas temperature sensors. This guide provides essential details for diagnostics, maintenance, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors for the 2010-2018 Ram 3500. It is designed to assist technicians, enthusiasts, and owners in understanding the functionality, maintenance, and troubleshooting of the emissions control system. The content is organized into sections for easy navigation and includes a quick reference guide for key specifications.

How to Use

Use the search functionality to quickly locate specific terms or components within the document. Enter keywords related to emissions sensors or systems for targeted results.

Navigate through the document by using the table of contents or scrolling through the sections. Each section is labeled with a clear title and contains subsections for detailed information.

Key Specifications

Oxygen Sensor Type

Zirconia

NOx Sensor Range

0-1500 ppm

Particulate Sensor Accuracy

±5%

Sensor Operating Temperature

-40°C to 900°C

Sensor Lifespan

100,000 miles

Available Specifications

Emissions Sensor Types

This section covers the various types of emissions sensors used in the 2010-2018 Ram 3500, including their roles in monitoring and controlling exhaust emissions. Learn about the different sensors and their specific functions within the emissions system.

Oxygen Sensors
  • Monitor oxygen levels in the exhaust stream
  • Help optimize fuel-air mixture
  • Located before and after the catalytic converter
  • Critical for reducing harmful emissions
NOx Sensors
  • Detect nitrogen oxide levels in exhaust
  • Essential for selective catalytic reduction (SCR) systems
  • Located downstream of the SCR catalyst
  • Ensure compliance with emissions regulations
Particulate Matter Sensors
  • Measure soot particles in diesel exhaust
  • Used in conjunction with diesel particulate filters (DPF)
  • Monitor filter efficiency
  • Alert system for DPF regeneration needs

Sensor Placement and Integration

This section explains the placement of emissions sensors within the vehicle and how they integrate with other systems. Understand the strategic locations of sensors and their connections to the engine control unit (ECU).

Pre-Catalytic Converter Sensors
  • Positioned before the catalytic converter
  • Monitor raw exhaust emissions
  • Provide data for air-fuel ratio adjustments
  • Critical for engine performance and emissions control
Post-Catalytic Converter Sensors
  • Located after the catalytic converter
  • Verify converter efficiency
  • Ensure emissions compliance
  • Detect converter failure or degradation

Maintenance and Troubleshooting

This section provides guidance on maintaining emissions sensors and troubleshooting common issues. Learn how to diagnose sensor problems, perform routine maintenance, and ensure optimal system performance.

Sensor Maintenance
  • Regularly inspect sensor connections
  • Clean sensors to prevent contamination
  • Replace sensors at recommended intervals
  • Use OEM parts for compatibility and reliability
Troubleshooting Tips
  • Check for error codes using OBD-II scanner
  • Inspect wiring for damage or corrosion
  • Verify sensor voltage and resistance
  • Test sensor response to changing conditions

Component Specifications

Overview

Type
Oxygen Sensor
Configuration
Dual-channel
Platform
Heavy-duty diesel
Material
Stainless steel housing
Location
Exhaust pipe

Dimensions

Length
4.5 in (11.43 cm)
Diameter
0.75 in (1.91 cm)
Thread Size
M18 x 1.5
Wire Length
24 in (60.96 cm)
Sensor Tip Length
1.2 in (3.05 cm)
Housing Thickness
0.12 in (0.3 cm)
Weight
0.5 lb (0.23 kg)

Materials

Housing
Stainless steel
Sensor Tip
Zirconium dioxide
Wiring
High-temperature silicone
Connector
Thermoplastic

Features

Performance
  • Wideband oxygen sensing
  • High-temperature tolerance
  • Rapid response time
Durability
  • Corrosion-resistant housing
  • Vibration-resistant design
  • Sealed against moisture
Compatibility
  • OBD-II compliant
  • Direct-fit for RAM 3500
  • Works with diesel engines
Monitoring
  • Real-time data output
  • Self-diagnostic capabilities
  • Error code reporting
Environmental
  • Low emissions operation
  • Recyclable materials
  • Reduced fuel consumption

Safety Features

Electrical
  • Short-circuit protection
  • Overvoltage protection
Thermal
  • Heat-resistant wiring
  • Thermal shutdown
Mechanical
  • Impact-resistant housing
  • Secure mounting

Comfort Features

installation
  • Easy access design
  • Plug-and-play connector
  • No special tools required
Maintenance
  • Self-cleaning sensor tip
  • Minimal maintenance required
  • Long service life
Operation
  • Quiet operation
  • Smooth performance
  • Consistent readings

Accessories

installation
  • Socket wrench
  • Anti-seize compound
  • Wire harness
Testing
  • Diagnostic scanner
  • Multimeter
  • OBD-II adapter
Replacement
  • Replacement gasket
  • Spare connector
  • Backup sensor

Maintenance

interval
100,000 miles or 5 years
Items
  • Inspect sensor for damage
  • Check wiring for wear
  • Test sensor output
  • Clean sensor tip
  • Replace if necessary
Notes
Regular inspection recommended for optimal performance

Warranty

Parts
Miles: 100000
Years: 5
Coverage: Replacement parts
Labor
Miles: 50000
Years: 2
Coverage: Installation labor
Defects
Miles: 120000
Years: 6
Coverage: Manufacturing defects
Terms
Warranty void if tampered with or improperly installed

Production Details

Manufacturer
Bosch Automotive
Manufacturing Process
  • Precision machining
  • Automated assembly
  • Quality testing
Quality Control
Testing: Pressure testing, Temperature cycling, Electrical validation
Standards: ISO 9001, ISO 14001, OEM specifications
Sustainability
  • Recycled materials
  • Energy-efficient production
  • Waste reduction
Metrics
  • 95% first-pass yield
  • 99% on-time delivery
  • 98% customer satisfaction

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

50000
24
  • Inspect sensor for damage
  • Check electrical connections
  • Test sensor output
  • Clean sensor tip
  • Verify error codes

Ensure engine is cool before inspection

100000
60
  • Replace sensor if necessary
  • Check wiring harness
  • Test exhaust system integrity
  • Verify OBD-II compliance
  • Perform system reset

Use OEM parts for replacement

150000
84
  • Replace sensor as preventative maintenance
  • Inspect entire exhaust system
  • Check engine performance
  • Verify emissions levels
  • Update ECU software

Critical to maintain emissions compliance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the emissions sensors in a 2010-2018 Ram 3500?

The emissions sensors for the 2010-2018 Ram 3500 are designed specifically for diesel engines with selective catalytic reduction (SCR) systems. These sensors are compatible with the Cummins 6.7L Turbo Diesel engine and are optimized for use with DEF (Diesel Exhaust Fluid) systems. They meet EPA and CARB emissions standards, ensuring compliance with environmental regulations. Ensure your vehicle's ECU is updated to the latest software version for optimal sensor performance.

Q2

What maintenance is required for emissions sensors in a 2010-2018 Ram 3500?

Regular maintenance for emissions sensors includes inspecting the DEF tank and injector for blockages, cleaning the sensor surfaces, and replacing the DEF filter annually. Check for error codes using an OBD-II scanner monthly. Ensure the DEF fluid is topped off and stored in a cool, dry place. Sensor connectors should be inspected for corrosion and cleaned as needed to maintain proper electrical contact.

Q3

How do I install or replace emissions sensors in a 2010-2018 Ram 3500?

To replace emissions sensors, first, locate the sensor on the exhaust system. Disconnect the electrical connector and remove the sensor using a wrench. Install the new sensor by threading it into place and tightening to the specified torque. Reconnect the electrical connector. Clear any error codes using an OBD-II scanner and test the system to ensure proper functionality. Consult the service manual for torque specifications and detailed diagrams.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor malfunctions, first check for error codes using an OBD-II scanner. Inspect the sensor for physical damage or contamination. Clean the sensor and its connections if necessary. Verify the DEF fluid level and quality, as low or contaminated fluid can trigger sensor errors. If the issue persists, replace the sensor and reset the system. Consult a professional mechanic if the problem remains unresolved.

Q5

How can I optimize the performance of emissions sensors in my 2010-2018 Ram 3500?

To optimize emissions sensor performance, ensure the DEF fluid is fresh and stored properly. Regularly update the vehicle's ECU software to the latest version. Avoid using aftermarket additives that may interfere with sensor readings. Keep the exhaust system clean and free of leaks. Monitor sensor performance using an OBD-II scanner and address any issues promptly to maintain compliance and efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2010-2018 Ram 3500 Emissions System Service Manual

Coming Soon

This manual provides detailed instructions for diagnosing, maintaining, and repairing the emissions system, including sensor replacement and troubleshooting.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

This bulletin outlines the latest updates and fixes for emissions sensors in the 2010-2018 Ram 3500, including software patches and hardware adjustments.

Ram 3500 Emissions Parts Catalog

Coming Soon

This catalog lists all available emissions sensors and related components for the 2010-2018 Ram 3500, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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