RAM Ram 3500 2010-2018 545RFE Transmission Transmission Specifications
RAM Ram 3500 2010-2018

RAM Ram 3500 2010-2018 545RFE Transmission Specifications

This document provides a detailed breakdown of the 545rfe transmission specifications for the 2010-2018 Ram 3500. It covers key technical details such as gear ratios, torque capacity, fluid requirements, and service intervals. These specifications are essential for owners, mechanics, and enthusiasts seeking to understand the transmission's performance, maintenance needs, and compatibility. Whether you're performing routine maintenance, troubleshooting issues, or upgrading your vehicle, this guide offers valuable insights to ensure optimal operation and longevity of the 545rfe transmission.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 545rfe transmission used in the 2010-2018 Ram 3500. It is designed to assist users in understanding the transmission's features, performance, and maintenance requirements. Use the search and navigation instructions to quickly find relevant information. The document is divided into major sections, each focusing on a specific aspect of the 545rfe transmission.

How to Use

Use the search bar to enter keywords related to the 545rfe transmission. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections for detailed information.

Key Specifications

Transmission Type

5-speed automatic

Torque Capacity

800 lb-ft

Fluid Type

ATF+4

Fluid Capacity

12-14 quarts

Service Interval

60,000 miles

Available Specifications

Transmission Design

This section covers the design and construction of the 545rfe transmission, including its components, materials, and engineering features. Learn about the transmission's architecture and how it contributes to performance and durability.

Gear Configuration
  • 5-speed automatic transmission
  • Overdrive gear for improved fuel efficiency
  • Wide gear ratio spread for optimal performance
  • Planetary gearset design for compactness
  • Electronic shift control for precise gear changes
Materials and Build
  • High-strength aluminum alloy casing
  • Heat-treated gears for durability
  • Advanced friction materials for smooth shifting
  • Sealed bearings for reduced maintenance
  • Integrated cooling system for temperature control

Performance Specifications

Explore the performance capabilities of the 545rfe transmission, including torque handling, shift response, and compatibility with different engine configurations. This section highlights the transmission's ability to meet demanding towing and hauling requirements.

Torque and Power Handling
  • Rated for up to 800 lb-ft of torque
  • Compatible with Cummins 6.7L turbo diesel engine
  • Optimized for heavy-duty towing and payloads
  • Smooth power delivery under load
  • Enhanced clutch capacity for durability
Shift Performance
  • Quick and precise shift response
  • Adaptive shift logic for varying conditions
  • Reduced shift shock for driver comfort
  • Manual shift mode for control
  • Seamless integration with engine management systems

Maintenance and Service

This section provides guidelines for maintaining and servicing the 545rfe transmission. Learn about recommended service intervals, fluid specifications, and common troubleshooting tips to ensure long-term reliability.

Service Intervals
  • Fluid and filter change every 60,000 miles
  • Inspect for leaks and wear during service
  • Check transmission fluid level regularly
  • Monitor for unusual noises or vibrations
  • Follow manufacturer's maintenance schedule
Fluid Specifications
  • Use ATF+4 automatic transmission fluid
  • Fluid capacity: 12-14 quarts (varies by model)
  • Ensure proper fluid temperature during changes
  • Avoid mixing different fluid types
  • Check for contamination during service

Transmission Specifications

Overview

Type
Automatic Transmission
Configuration
5-speed
Platform
Heavy-duty truck
Material
Aluminum and steel composite
Location
Rear-wheel drive

Dimensions

Length
31.5 inches (800 mm)
Width
22.8 inches (579 mm)
Height
24.4 inches (620 mm)
Weight
215 lbs (97.5 kg)
input Shaft Length
6.7 inches (170 mm)
Output Shaft Length
9.8 inches (249 mm)
Fluid Capacity
12 quarts (11.4 liters)

Materials

Housing
Aluminum alloy
Gears
Case-hardened steel
Clutches
Carbon fiber composite
Seals
Nitrile rubber

Features

Performance
  • Adaptive shift control
  • Tow/Haul mode
  • Electronic range select
Durability
  • Heavy-duty clutch packs
  • Reinforced gear sets
  • High-capacity oil cooler
Technology
  • Electronic control module
  • CAN bus communication
  • Shift-by-wire technology

Safety Features

Protection
  • Overheat protection
  • Low fluid level sensor
Monitoring
  • Transmission temperature monitoring

Comfort Features

Driving
  • Smooth shift points
  • Reduced noise and vibration

Accessories

Optional
  • Transmission skid plate
  • Auxiliary cooler
  • Shift kit

Maintenance

interval
Every 30,000 miles
Items
  • Fluid and filter change
  • Seal inspection
  • Shift quality check
  • Software update
Notes
Use only approved transmission fluid

Warranty

Basic
3 years / 36,000 miles
Powertrain
5 years / 60,000 miles
Corrosion
5 years / unlimited miles
Notes
Warranty void if improper fluid is used

Production Details

Manufacturer
Chrysler Group LLC
Process
  • High-precision machining
  • Automated assembly
  • Rigorous testing
Quality Control
inspection: 100% component inspection
Testing: Dyno testing for every unit
Sustainability
  • Recycled aluminum usage
  • Energy-efficient manufacturing
Metrics
Annual Production: Approximately 150,000 units
Defect Rate: Less than 0.5%

Service Information for 545rfe transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Replace transmission fluid
  • Replace filter
  • Inspect seals and gaskets
  • Check shift quality

Use only Mopar ATF+4 fluid

60,000
48
  • Full fluid and filter replacement
  • Inspect clutch packs
  • Check transmission mounts
  • Update control module software

Requires diagnostic scan tool

100,000
84
  • Transmission overhaul
  • Replace all seals and gaskets
  • Inspect and replace worn gears
  • Complete system performance test

Recommended for high-mileage or heavy-duty use

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 545rfe transmission compatible with other Ram models?

The 545rfe transmission is specifically designed for the 2010-2018 Ram 3500 models. While it may share similarities with other transmissions, compatibility with different models or years is not guaranteed. Always verify with a trusted mechanic or manufacturer specifications before attempting cross-model installations to avoid potential damage or performance issues.

Q2

What are the maintenance requirements for the 545rfe transmission?

Regular maintenance for the 545rfe transmission includes fluid checks and changes every 30,000 to 60,000 miles, depending on driving conditions. Inspect the transmission filter and gaskets during fluid changes. Additionally, monitor for leaks, unusual noises, or shifting issues. Adhering to the manufacturer’s maintenance schedule ensures longevity and optimal performance of the transmission.

Q3

How do I replace the 545rfe transmission in my Ram 3500?

To replace the 545rfe transmission, first, disconnect the battery and drain the transmission fluid. Remove the driveshaft, exhaust components, and crossmember. Disconnect electrical connectors and shift linkage, then support the transmission with a jack. Unbolt the transmission from the engine and carefully lower it. Installation is the reverse process, ensuring proper alignment and torque specifications are followed.

Q4

What are common troubleshooting steps for the 545rfe transmission?

If experiencing issues with the 545rfe transmission, start by checking the fluid level and condition. Inspect for leaks or damaged components. Use a diagnostic tool to scan for error codes. Common problems include slipping gears, delayed shifts, or transmission overheating. Addressing these issues early can prevent further damage and costly repairs.

Q5

How can I optimize the performance of the 545rfe transmission?

To optimize the 545rfe transmission’s performance, use the recommended transmission fluid and ensure it’s at the correct level. Regularly inspect and replace filters and gaskets. Avoid aggressive driving and excessive towing loads. Consider upgrading the transmission cooler for heavy-duty use. These steps help maintain smooth operation and extend the transmission’s lifespan.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2010-2018 Ram 3500 Service Manual

Coming Soon

Detailed service manual covering maintenance, repair, and technical specifications for the Ram 3500, including the 545rfe transmission.

Technical Service Bulletin for 545rfe Transmission

Coming Soon

Latest updates and fixes for the 545rfe transmission, addressing common issues and providing repair recommendations.

Ram 3500 Parts and Accessories Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket parts for the Ram 3500, including transmission components and accessories.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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