RAM Ram 2500 2019-present Emissions & Sensors Specifications
RAM Ram 2500 2019-present

RAM Ram 2500 2019-present Emissions & Sensors Specifications

Explore the detailed specifications for the emissions sensors in the 2019-Present RAM 2500. Learn about O2 sensors, NOx sensors, EGT sensors, their functions, and technical details for maintenance and repair.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors in the 2019-Present RAM 2500. It is designed to assist users in understanding the functionality, maintenance, and troubleshooting of these sensors. The information is organized into sections for easy navigation, with subsections breaking down key aspects of the emissions system. Use the search functionality to find specific terms or navigate through sections to explore comprehensive details.

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Key Specifications

O2 Sensor Voltage Range

0.1-0.9 V

NOx Sensor Operating Temp

200-800 °C

Sensor Lifespan

60,000-100,000 miles

Replacement Cost

$100-$300 per sensor

Diagnostic Tool Compatibility

OBD-II compliant

Available Specifications

Emissions Sensor Types

This section covers the different types of emissions sensors used in the RAM 2500, including their roles and locations within the vehicle's emissions system. Understanding these sensors is crucial for diagnosing issues and ensuring compliance with emissions standards.

Oxygen Sensors
  • Located in the exhaust system
  • Measure oxygen levels in exhaust gases
  • Provide data for optimal air-fuel ratio
  • Typically 2-4 sensors per vehicle
  • Critical for reducing harmful emissions
  • Replacement interval: 60,000-90,000 miles
NOx Sensors
  • Monitor nitrogen oxide levels
  • Essential for diesel engines
  • Help control Selective Catalytic Reduction (SCR) systems
  • Located downstream of the SCR catalyst
  • Ensure compliance with emissions regulations
  • Replacement interval: 100,000 miles

Sensor Maintenance

Proper maintenance of emissions sensors is essential for the longevity and efficiency of the RAM 2500. This section provides guidelines for inspecting, cleaning, and replacing sensors to prevent malfunctions and ensure optimal performance.

Inspection Guidelines
  • Check sensors during routine maintenance
  • Look for physical damage or corrosion
  • Verify electrical connections are secure
  • Use diagnostic tools to test sensor output
  • Inspect for carbon buildup or contamination
  • Replace sensors showing irregular readings
Cleaning Procedures
  • Use specialized sensor cleaning solutions
  • Avoid abrasive materials to prevent damage
  • Clean sensors during oil changes or tune-ups
  • Ensure sensors are dry before reinstallation
  • Follow manufacturer guidelines for cleaning
  • Inspect after cleaning for improved performance

Troubleshooting

This section outlines common issues with emissions sensors and provides step-by-step troubleshooting methods to identify and resolve problems. It also includes tips for interpreting error codes and when to seek professional assistance.

Common Error Codes
  • P0135: Oxygen sensor heater circuit malfunction
  • P0420: Catalyst system efficiency below threshold
  • P2201: NOx sensor circuit range/performance
  • P0138: Oxygen sensor high voltage
  • P0153: Oxygen sensor slow response
  • P2200: NOx sensor circuit malfunction
Diagnostic Steps
  • Use an OBD-II scanner to read error codes
  • Inspect wiring and connectors for damage
  • Test sensor voltage and resistance
  • Check for exhaust leaks or blockages
  • Verify sensor calibration and functionality
  • Replace faulty sensors as needed

Component Specifications

Overview

Type
Oxygen Sensor
Configuration
Dual-Bank
Platform
OBD-II Compliant
Material
Ceramic Electrolyte
Location
Exhaust System

Dimensions

Length
2.5 inches (63.5 mm)
Diameter
0.75 inches (19.05 mm)
Thread Size
18 mm
Weight
0.15 lbs (68 grams)
Wire Length
24 inches (609.6 mm)
Operating Temperature
-40°F to 1500°F (-40°C to 815°C)
Voltage Range
0.1V to 1.0V

Materials

Sensor Element
Zirconia Ceramic
Housing
Stainless Steel
Wiring
PTFE Insulated Copper
Connector
Thermoplastic

Features

Performance
  • Fast response time
  • High accuracy
  • Wide operating temperature range
Durability
  • Corrosion-resistant housing
  • Thermal shock resistance
  • Long service life
Compatibility
  • OBD-II compliant
  • Fits multiple exhaust configurations
  • Universal wiring harness
Diagnostics
  • Self-diagnostic capabilities
  • Error code reporting
  • Real-time data output
installation
  • Threaded design
  • Pre-installed gasket
  • Tool-free connector

Safety Features

Overheat Protection
  • Automatic shutdown
  • Thermal insulation
Electrical Safety
  • Short-circuit protection
  • Waterproof connector
Emissions Compliance
  • EPA certified
  • CARB compliant

Comfort Features

Ease Of Use
  • Plug-and-play installation
  • Clear error codes
Maintenance
  • Self-cleaning function
  • Easy access design
Noise Reduction
  • Vibration dampening
  • Quiet operation
User Feedback
  • Real-time data display
  • Diagnostic alerts

Accessories

installation Tools
  • Oxygen sensor socket
  • Thread lubricant
  • Wire crimper
Replacement Parts
  • Gasket set
  • Wiring harness
  • Connector kit
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Test leads

Maintenance

Service interval
Every 100,000 miles or 10 years
Service Items
  • Inspect sensor wiring
  • Check connector for corrosion
  • Test sensor output voltage
  • Clean sensor tip
  • Replace if faulty
Maintenance Notes
Regular inspection recommended for optimal performance

Warranty

Standard Warranty
Miles: 50,000
Years: 5
Coverage: Defects in materials and workmanship
Extended Warranty
Miles: 100,000
Years: 10
Coverage: Full replacement
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Emissions-related defects
Warranty Terms
Valid only if installed by certified technician

Production Details

Manufacturer
Bosch Automotive
Manufacturing Process
  • Ceramic sintering
  • Precision machining
  • Automated assembly
Quality Control
Testing: Thermal cycling, Voltage calibration, Leak testing
Certifications: ISO 9001, ISO 14001
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Waste reduction
Production Metrics
Units Per Year: 2 million
Defect Rate: 0.01%

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect sensor wiring
  • Check connector for corrosion
  • Test sensor output voltage
  • Clean sensor tip

Early inspection recommended for high-mileage vehicles

60,000
48
  • Perform diagnostic scan
  • Check for error codes
  • Inspect exhaust system for leaks
  • Verify sensor response time

Use OBD-II scanner for detailed diagnostics

100,000
120
  • Replace sensor if necessary
  • Inspect and replace gasket
  • Check wiring harness integrity
  • Perform full system test

Critical to replace at this interval for optimal performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility requirements for emissions sensors on a 2019-Present RAM 2500?

The emissions sensors for the 2019-Present RAM 2500 are designed to be compatible with the vehicle's EcoDiesel or HEMI V8 engines. These sensors meet OBD-II standards and are compatible with the truck's onboard diagnostic system. Ensure the sensor part number matches your engine type and model year for proper functionality. Always verify compatibility with your dealer or manufacturer before purchase.

Q2

What are the maintenance requirements for emissions sensors on a RAM 2500?

Emissions sensors on the 2019-Present RAM 2500 require minimal maintenance. Regularly inspect the sensor during routine vehicle check-ups for signs of damage or contamination. Ensure the sensor is free of debris and check wiring connections for corrosion. Follow the vehicle’s maintenance schedule outlined in the owner’s manual, typically every 30,000-50,000 miles, to ensure optimal performance.

Q3

How do I install or replace emissions sensors on a RAM 2500?

To install or replace emissions sensors on a 2019-Present RAM 2500, first, locate the sensor near the exhaust system. Disconnect the wiring harness and use a socket wrench to remove the sensor. Install the new sensor by threading it into place and tightening it to the manufacturer’s torque specification. Reconnect the wiring harness and clear any error codes using an OBD-II scanner.

Q4

What should I do if my emissions sensor malfunctions?

If your emissions sensor malfunctions, first check for error codes using an OBD-II scanner. Inspect the sensor for physical damage, contamination, or loose connections. Clean the sensor if necessary or replace it if faulty. Ensure the exhaust system is intact and there are no leaks. If the issue persists, consult a certified technician for further diagnostics.

Q5

How can I optimize the performance of my emissions sensors?

To optimize emissions sensor performance, ensure your vehicle’s engine is running efficiently. Regularly replace air filters, use high-quality fuel, and maintain proper tire pressure. Avoid short trips that prevent the sensor from reaching optimal operating temperature. Periodically inspect and clean the sensor to prevent buildup of contaminants that could affect accuracy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

RAM 2500 Emissions Sensor Service Manual

Coming Soon

This manual provides detailed instructions for diagnosing, maintaining, and replacing emissions sensors on the 2019-Present RAM 2500.

Emissions Sensor Technical Bulletin

Coming Soon

This bulletin outlines updates and troubleshooting tips for emissions sensors in the 2019-Present RAM 2500 models.

RAM 2500 Emissions Parts Catalog

Coming Soon

This catalog lists all available emissions sensors and related components for the 2019-Present RAM 2500.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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