RAM Ram 2500 2010-2018 Exhaust Specifications
RAM Ram 2500 2010-2018

RAM Ram 2500 2010-2018 Exhaust Specifications

Explore detailed exhaust system specifications for the 2010-2018 Ram 2500, including components like the catalytic converter, muffler, and exhaust manifold. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed exhaust specifications for the 2010-2018 Ram 2500. It covers key components, configurations, and technical details to help owners and enthusiasts understand and maintain their vehicle's exhaust system. Use this guide to find specific information about exhaust pipes, mufflers, catalytic converters, and more. Whether you're looking for performance upgrades or replacement parts, this document is your comprehensive resource.

How to Use

Use the search function to quickly locate specific components or terms within the document. Enter keywords like 'muffler' or 'catalytic converter' to jump directly to relevant sections.

Navigate through the document by scrolling or using the table of contents. Each major section is clearly labeled, and subsections provide detailed information on specific exhaust components.

Key Specifications

Exhaust Pipe Diameter

2.5 - 3.0 inches

Catalytic Converter Life

100,000 - 150,000 miles

Muffler Weight

15 - 25 lbs

Exhaust Manifold Material

Cast Iron/Stainless Steel

Aftermarket System Cost

$500 - $1,500

Available Specifications

Exhaust System Components

This section details the main components of the Ram 2500's exhaust system, including the exhaust manifold, pipes, muffler, and tailpipe. Learn about the materials used, their placement, and their roles in the overall system.

Exhaust Manifold
  • Made of cast iron or stainless steel
  • Connects to the engine's cylinder head
  • Collects exhaust gases from each cylinder
  • Designed to withstand high temperatures
  • Available in single or dual configurations
Exhaust Pipes
  • Constructed from aluminized steel or stainless steel
  • Routes exhaust gases from the manifold to the muffler
  • Available in various diameters depending on engine size
  • Includes bends and curves for proper fitment
  • May feature heat shields for added protection
Muffler
  • Reduces exhaust noise using sound-dampening materials
  • Located between the catalytic converter and tailpipe
  • Available in performance and stock configurations
  • Features internal baffles or chambers
  • May include resonators for additional noise reduction

Catalytic Converter

This section focuses on the catalytic converter, a critical component for reducing harmful emissions. Learn about its construction, function, and maintenance requirements.

Construction
  • Made of stainless steel housing
  • Contains a ceramic or metallic substrate
  • Coated with precious metals like platinum and palladium
  • Designed to withstand high exhaust temperatures
  • Includes oxygen sensor ports for monitoring
Function
  • Converts harmful gases into less harmful emissions
  • Reduces carbon monoxide, hydrocarbons, and nitrogen oxides
  • Works in conjunction with the engine's ECU
  • Requires proper airflow for optimal performance
  • May trigger a check engine light if malfunctioning

Performance Upgrades

Explore options for enhancing your Ram 2500's exhaust system. This section covers aftermarket parts, installation tips, and the benefits of upgrading.

Aftermarket Exhaust Systems
  • Offer improved airflow and performance
  • Available in cat-back or axle-back configurations
  • Constructed from high-quality stainless steel
  • May include larger diameter pipes
  • Can produce a deeper exhaust tone
Headers
  • Replace the stock exhaust manifold
  • Designed to improve exhaust flow
  • Available in long-tube or short-tube designs
  • Made from stainless steel or ceramic-coated steel
  • May require tuning for optimal performance
Exhaust Tips
  • Add a custom look to your vehicle
  • Available in various finishes like chrome or black
  • Can improve exhaust flow slightly
  • Easy to install with basic tools
  • Compatible with most aftermarket systems

Component Specifications

Overview

Type
Dual Exhaust
Configuration
Rear Exit
Platform
Truck
Material
Stainless Steel
Location
Underbody

Dimensions

Diameter
3.5 inches / 8.89 cm
Length
96 inches / 243.84 cm
Tailpipe Outlet Diameter
4 inches / 10.16 cm
Muffler Length
24 inches / 60.96 cm
Muffler Width
8 inches / 20.32 cm
Muffler Height
6 inches / 15.24 cm
Pipe Thickness
0.065 inches / 1.65 mm

Materials

Main Pipe
409 Stainless Steel
Muffler
Aluminized Steel
Tailpipe
304 Stainless Steel
Hangers
Rubber with Steel Reinforcement

Features

Performance
  • Increased horsepower
  • Improved torque
  • Enhanced fuel efficiency
Durability
  • Corrosion-resistant materials
  • Heat-resistant coating
  • Impact-resistant design
Sound
  • Deep tone
  • Reduced drone
  • Adjustable sound levels
installation
  • Bolt-on design
  • Pre-welded components
  • Alignment marks

Safety Features

Heat Protection
  • Heat shields
  • Thermal wraps
  • Insulated hangers
Emissions
  • Catalytic converter
  • O2 sensors
  • Compliant with EPA standards

Comfort Features

Noise Reduction
  • Chambered muffler
  • Sound deadening material
  • Resonator
Vibration Control
  • Rubber isolators
  • Flexible joints
  • Balanced design

Accessories

Upgrades
  • Performance muffler
  • High-flow catalytic converter
  • Exhaust tips
Tools
  • Exhaust hanger pliers
  • Pipe cutter
  • Clamp tool
Maintenance
  • Exhaust sealant
  • Heat tape
  • Rust inhibitor

Maintenance

Service interval
Every 30,000 miles / 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe
  • Inspect catalytic converter
  • Check O2 sensors
Maintenance Notes
Regular inspections recommended for optimal performance and safety.

Warranty

Standard
Miles: 60,000
Years: 5
Coverage: Manufacturing defects
Extended
Miles: 100,000
Years: 10
Coverage: Parts and labor
Pro-Rated
Miles: Unlimited
Years: Lifetime
Coverage: Component-specific
Terms
Warranty void if modifications are made to the exhaust system.

Production Details

Manufacturer
MagnaFlow
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Precision bending
Quality Control
Testing: Pressure testing, Sound testing, Durability testing
inspection: Visual inspection, X-ray inspection, Dimensional checks
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Waste reduction
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check and tighten all clamps and hangers
  • Inspect muffler and tailpipe for damage
  • Check catalytic converter for blockages
  • Test O2 sensor functionality

Ensure all components are securely fastened to prevent vibrations.

60,000
48
  • Perform a full exhaust system inspection
  • Replace worn hangers and mounts
  • Check for corrosion and apply rust inhibitor
  • Inspect and clean O2 sensors
  • Test exhaust backpressure

Use manufacturer-approved parts for replacements.

100,000
72
  • Replace catalytic converter if necessary
  • Inspect and replace muffler if damaged
  • Check and replace O2 sensors as needed
  • Perform a full system pressure test
  • Inspect and replace any cracked or broken pipes

Major service may require professional tools and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the 2010-2018 Ram 2500 exhaust system?

The exhaust system for the 2010-2018 Ram 2500 is designed to fit specific models within this range. It is compatible with both 5.7L and 6.4L HEMI engines, as well as the 6.7L Cummins diesel engine. The system includes components such as the muffler, tailpipe, and catalytic converter, which are engineered to meet OEM specifications. Always verify the exact model year and engine type before purchasing to ensure proper fitment.

Q2

What maintenance is required for the Ram 2500 exhaust system?

Regular maintenance for the Ram 2500 exhaust system includes inspecting for rust, cracks, or leaks every 12,000 miles or annually. Clean the exterior of the exhaust components to remove dirt and debris. Check the hangers and brackets for wear and replace them if necessary. For diesel models, monitor the Diesel Particulate Filter (DPF) and ensure it is functioning correctly. Professional inspections are recommended every 30,000 miles.

Q3

How do I install or replace the exhaust system on a Ram 2500?

To install or replace the exhaust system on a 2010-2018 Ram 2500, first, lift the vehicle securely using a jack and stands. Remove the old exhaust components by unbolting the clamps and hangers. Align the new exhaust system, starting from the manifold back, and secure it with the provided hardware. Ensure all connections are tight and there are no leaks. Test the system by running the engine and checking for proper exhaust flow and sound.

Q4

What should I do if my Ram 2500 exhaust system is making noise?

If your Ram 2500 exhaust system is making noise, inspect for common issues such as loose clamps, damaged hangers, or holes in the pipes. Tighten or replace loose or damaged components. Check the muffler and catalytic converter for internal damage. For diesel models, ensure the DPF is not clogged. If the noise persists, consult a professional mechanic to diagnose and repair the issue.

Q5

How can I optimize the performance of my Ram 2500 exhaust system?

To optimize the performance of your 2010-2018 Ram 2500 exhaust system, consider upgrading to a high-flow catalytic converter and a performance muffler. Ensure all connections are airtight to prevent leaks. Regularly clean the exterior of the exhaust system to reduce heat buildup. For diesel models, use high-quality fuel and additives to maintain the DPF's efficiency. Proper maintenance and upgrades can enhance horsepower, torque, and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2010-2018 Ram 2500 Exhaust System Service Manual

Coming Soon

Detailed guide covering installation, maintenance, and troubleshooting for the exhaust system of 2010-2018 Ram 2500 models.

Technical Service Bulletin for Ram 2500 Exhaust

Coming Soon

Updates and fixes for common issues related to the exhaust system of 2010-2018 Ram 2500 trucks.

Ram 2500 Exhaust Parts and Accessories Guide

Coming Soon

Comprehensive catalog of exhaust components and accessories for 2010-2018 Ram 2500 models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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